• Title/Summary/Keyword: Turbo-charger

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A Basic Analysis of Performance of Turbo CI Engine based on Stirling Cycle (스털링 사이클을 기본으로 하는 과급 CI 엔진의 기초 성능 분석)

  • 배종욱
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.5
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    • pp.76-85
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    • 2000
  • Stirling cycle was actualized as so called ‘hot air engine’. It has been focused again lately as one of measures for exhaust gas emission problem, but as small power engine because of its method of heat addition. Recently marine power plants commenced to meet a stringent environmental restrictions by international convention, Marpol so that diesel engines as main and auxiliarly power plants are urged to be reformed to reduce NOx emission. Author devised a compression ignition engine as a large marine power plants combined with turbo charger based on stirling cycle, and analyzed the performance by means of basic thermodynamic calculation. Analyzed in this paper, were theoretical efficiency, mean effective pressure, required equivalence ratio, gas turbine power ratio, maximum pressure, states of turbo-charger inlet gas and exhaust gas, manifesting that the engine could be proposed as one of the future power plants of marine use.

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Development of turbo-charger resonator (터보차져용 레조네이터 개발)

  • Hwang, Ho-Jun;Lee, Jung-Uk
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.04a
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    • pp.214-216
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    • 2012
  • This paper relates to the automotive silencers reduce noise generated from the actual vehicle for the activity is based on was worth. To do this, the noise from cars to distinguish them by category, characteristics of turbo charger was designed to reduce noise. In order for the design of acoustic modeling using line dynamics, was analyzed using In house & the commercial software programs. Silencers have about several basic elements. Expand, collapse, perforated plate, and the combination are the basic reactive or dissipative elements. Finally, DFSS(design for six sigma) method was designed. and it was verified in vehicle test. The new developed silencers showed good performance vehicle test results. also, the net cost also indicated excellent results compared with other company.

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Injection Feature and Engine Performance Improvement of the Direct Diesel Fuel Injection System (직접 디젤 연료분사계의 분사 특성과 기관 성능 개선에 관한 연구)

  • Yoon, Cheon-Han;Kim, Kyung-Hoon
    • Journal of ILASS-Korea
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    • v.7 no.1
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    • pp.1-6
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    • 2002
  • This study has focused on using fuel injections as variables for measuring performance and reducing exhaust gas in turbo-charger diesel engine. In experiments, we changed nozzle hole diameter, diameter of an injection pipe, and injection timing as variable. The results show that torque. fuel consumption and smoke are reduced as nozzle hole diameter decreases, while NOx increases. When the diameter of injector is reduced, torque, fuel consumption and smoke are deteriorated, but NOx is decreased. In addition, when the time for injection is advanced. torque, fuel consumption and smoke are improved, but the density of NOx is increased.

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Fabrication Technology of Turbo Charger Housing for Riser Minimizing by Fusion S/W Application and its Experimental Investigation (압탕 최소화를 위한 터보차저하우징의 융합 S/W 응용 제조기술 및 실험적 검증)

  • Lee, Hak-Chul;Seo, Pan-Ki;Jin, Chul-Kyu;Seo, Hyung-Yoon;Kang, Chung-Gil
    • Journal of Korea Foundry Society
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    • v.37 no.1
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    • pp.1-13
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    • 2017
  • The purpose of this study is to increase the part recovery rate (to more than 70%) during the casting of a ductile cast iron turbo charger housing using a heater around the riser. Before creating a casting mold, various runner and riser systems were designed and analyzed with a casting simulation analysis tool. The design variables were the heater temperature, top insulation, riser location, riser diameter and the riser shape. During the feeding from the riser to the part, the reverse model was better than the forward model. When heating the riser (above $600^{\circ}C$), solidification of the riser was delayed and the feeding effect was suitable compared to that without heating. At a higher heating temperature, less solidification shrinkage and porosity were noted inside the part. On the basis of a casting simulation, eight molds were fabricated and casting experiments were conducted. According to the experimental conditions, external and internal defects were analyzed and mechanical properties were tested. The ultimate tensile strength and elongation outcome were correspondingly more than 540MPa and 5% after a heat treatment. In addition, a maximum part recovery rate of 86% was achieved in this study.

A study on the reduction of the flow-induced noise in turbo-charger diesel engines (터보 차져 디젤 엔진에서의 기류음 감소를 위한 연구)

  • Kang, Woong;Kim, Hyung-Jin;Sung, Hyung-Jin
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2913-2917
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    • 2007
  • Turbocharger has been widely used in many passenger cars in application with diesel engines because of high power and fuel efficiency. However, flow-induced noise (whoosh or hissing noise) which is generated within the compressor during its operation at marginal surge line can deteriorate noise characteristics. Hissing noise excitation was associated with the generation of turbulence within the turbocharger compressor and radiated through the transmission path in turbocharger system. In this study, a sharp-edged reactive-type muffler was devised and installed in the transmission path to reduce the hissing noise. Acoustic and fluid dynamic characteristics for the muffler were investigated which is related to the unsteadiness of turbulence and pressure in turbocharger system. A transfer matrix method was used to analyze the transmission loss of the muffler. Simple expansion muffler with extended tube of the reactive type is proposed for the reduction of high frequency component noise. Turbulence computation was carried out by a standard ${\kappa}-{\varepsilon}$ model. An optimal design condition of the muffler was obtained by extensive acoustic and fluid dynamic analysis on the engine dynamometer with anechoic chamber. A significant reduction of the hissing noise was achieved at the optimal design of the muffler as compared with the conventional turbocharger system.

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Development of Large Rotor Shaft for Marine Turbo Charger Using Friction Welding with Dissimilar Materials (마찰용접을 이용한 대형선박 터보챠저용 이종 로타샤프트 개발)

  • Moon, Kwang-Ill;Jeon, Jong-Won;Jeong, Ho-Seung;Cho, Jong-Rae;Choi, Sung-Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.4
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    • pp.257-264
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    • 2016
  • Solid state joining techniques are increasingly applied in a wide range of industrial applications. Friction welding is a solid state welding technique that is used to join similar or dissimilar materials. In this study, friction welding was applied to rotor shaft composed of a disk and a shaft. The disk and shaft were manufactured by hot forging and rolling, respectively. The aim of the study was to predict the structural characteristics during hot forging and friction welding process for rotor shaft of turbo charger. The structural characteristics were determined by heat input and heat affected zone (HAZ) during a short cycle time. Thus, transient FE analysis for hot forging and friction welding was based on heat transfer. The results were used to predict structural characteristics during hot forging and friction welding processes. The prototype of rotor shaft was manufactured by the result-based process parameters.

Intake Noise Control of Diesel Power Plant using Combined Silencer (조합형 소음기를 이용한 육상발전용 디젤 엔진의 흡기 소음 제어)

  • Song, Keun-Bok;Joo, Won-Ho;Kim, Dong-Hae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.04a
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    • pp.861-866
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    • 2012
  • Turbo-charger noise radiated from air intake part is one of the most important noise sources in diesel power plant. In this paper, intake noise control of the diesel power plant was studied using parallel baffle type silencer and concentric hole-cavity resonator simultaneously. Firstly, acoustical characteristics and attenuation performance for parallel baffle type silencer were investigated through theoretical approach and experimental method. Based on the results, optimal design of the parallel baffle silencer was suggested. Secondly, for reducing the low frequency noise contained in the intake noise, the concentric hole-type resonator was developed and the acoustic performance was verified from the test. By combining two types of silencers, it is expected that the overall insertion loss is about 50 dB. So, the combined silencer is very helpful in reducing the intake noise of diesel power plant.

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Development of Foil Journal Bearing for Turbo Machinery (터보기기용 포일 저널 베어링 개발)

  • Kim, Kyeong Su;Lee, Ki Ho;Kim, Seung Woo
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.475-481
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    • 2001
  • Foil bearings have been successfully used for small high speed rotors, such as ACM(Air Cycle Machine), turbo charger, turbo compressor, high speed motor, etc. Recently advanced researches are concentrated on the high load capacity and the extreme temperature foil bearings to extend the application boundary. Some bearings are already adopted into cryogenic machines and micro gas turbines. In this paper, a foil journal bearing designed for high load capacity, which is under development, is introduced. The bearing is for the turbo refrigerator which has a rotor of 18${\~}$25 kgf rotating at 23,000${\~}$38,000 rpm. This application is well beyond conventional spectrum of foil bearings because the rotor is relatively heavy and the rotational speed is low. Therefore, the development is challenging. The foil bearing is a bump type, the size is 60mm in diameter and 50mm in length, the operating fluid is air and rotational speed is 26,000 rpm. In-house software was developed and used for bearing design. Tested maximum load capacity is 80kgf, 0.62 in terms of load capacity coefficient, and testing is being continued.

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Working principle & application of comprex pressure wave super charger (Comprex 압력파 과급기의 작동 및 응용)

  • Gyarmathy, George
    • Journal of the korean Society of Automotive Engineers
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    • v.7 no.4
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    • pp.24-31
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    • 1985
  • 본 논문은 Comprex압력파 과급기(Pressure-wave Supercharger;이하 PWS)의 공기 역학적인 원 리에 대해 기술하였으며, 또 기체 동력학적인 현상들이 별도의 제어장치없이도 우수한 운전성과 낮은 연료소모율, 적은 배기 배출물을 형성하는 차량들에 대해 기계적으로는 간단하면서도 완벽 한 boosting장치를 만들어 내는데 어떻게 사용될 수 있는지를 설명하였다. 근본적인 목적은 종 래의 turbo charger와 동일이지만 Comprex PWS는 현재 응용되고 있는 승용차가 요구하는 여러 가지면, 즉 1) 부하변동에 대한 충진공기압의 빠른 응답성 2) 엔진속도 전영역에 걸친 높은 boost 효과 3) 배기배출물특성을 좋게할 수 있는 배기가스 재순환(EGR)효과 등에서 종래의 것과 구별된다. 따라서 PWS의 중요한 특징들을 기술하였으며 마지막으로 최근 자동차용 Diesel Engine에의 몇 가지 예를 보았다.

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A study about reducing Turbocharger Pulsation of 3 cylinder engine (3 기통 엔진의 터보 차저 맥동 저감에 대한 연구)

  • Seo, Kwanghyun;Cho, Sungyong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.667-669
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    • 2014
  • Development of 3 cylinder turbo charger engine is increasing due to engine down-sizing, cost reduction and emission regulations. However, 3 cylinder engine makes higher Exhaust manifold gas pressure(P3) pulsation than 4 cylinder engine and it generate boosting air with high pulsation. The mechanical waste-gate turbocharger just controlled by the boosting air has higher movement because of this high pulsation boosting air. This causes high vibrations to wasted gate and accelerate wear of the linkage system. So we need to understand out of the exhaust gas pressure pulsation changed by turbocharger compressor pressure(P2) Pulsation. In this study, we discuss how to prevent to abnormal movement of the turbo actuator by stabilized P2 Pulsation.

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