• 제목/요약/키워드: Turbo compressor rotor

검색결과 28건 처리시간 0.021초

터보냉동 압축기 로터-베어링 시스템의 동특성 설계 (Rotordynamic Design of a Turbo-Chiller Compressor Rotor-Bearing System)

  • 이안성;이동환;최상규
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 1998년도 춘계학술대회논문집; 용평리조트 타워콘도, 21-22 May 1998
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    • pp.255-260
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    • 1998
  • A detailed rotordynamic design analysis is performed with a turbo-chiller compressor rotor-bearing system. A pinion is machined into a compressor shaft and the pinion is driven by a bull gear to a rated speed of 14,600 rpm. Utilizing a finite element method each bearing loads are calculated considering various gear loadings as well as the rotor weight itself. A Partial bearing and a 3-Lobe bearing are designed as the compressor impeller out-board bearing and in-board bearing, respectively. Finally a complex rotordynamic analysis of the compressor rotor-bearing system is carried out to evaluate the system whirl natural frequencies, stabilities, and unbalance responses.

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공기 포일 베어링으로 지지되는 터보 압축기의 공력 불안정성이 로터에 미치는 진동 영향 (Rotordynamci Effects Due to Aerodynamic Instability in a Turbo-compressor with Air Foil Bearings)

  • 김태호;이용복;김창호;김광호;이남수
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2002년도 유체기계 연구개발 발표회 논문집
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    • pp.191-198
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    • 2002
  • Oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of the conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compression with two impellers at operating speed, 39,000rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rate. Correlation between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly developed in aerodynamic unsteady region. Thus, these results show that it is beneficial to design high speed rotating turbomachinery considering coupling effect between aerodynamic instability and rotordynamic force.

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공기 포일 베어링으로 지지되는 터보 압축기의 공력 불안정성이 로터에 미치는 진동 영향 (Rotordynamic Effects Due to Aerodynamic Instability in a Turbo-compressor with Air Foil Bearings)

  • 김태호;이용복;김창호;이남수;김광호;신유환
    • 한국유체기계학회 논문집
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    • 제6권2호
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    • pp.62-69
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    • 2003
  • An oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of a conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compressions with two impellers at a operating speed of 39,000 rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rates. Correlations between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly observed in an aerodynamic unsteady region. Thus, these results show that it is beneficial to design high-speed rotating turbomachinery by considering coupling effect between aerodynamic instability and rotordynamic force.

접촉을 고려한 터보 압축기 로터의 안정성 해석 (Stability Analysis of Turbo Compressor Rotor Considering the Contact Phenomena)

  • 이승표;고병갑
    • 한국공작기계학회논문집
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    • 제16권3호
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    • pp.75-80
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    • 2007
  • It is necessary to analyze the contact phenomena in order to effectively design the machine components with contact surfaces. In general, the contact action is highly nonlinear and irreversible because we cannot predict the contact regions and conditions. Recently, the finite element method is used to analyze the contact problem. In this paper, the contact element method is applied to avoid the mesh refinement and iterative calculation of general contact algorithms. By use of it, the deformation and stress concentration of turbo compressor rotor are computed. It shown that the contact element is convenient analysis and the results are relatively accurate.

600HP급 기어구동형 터보 공기압축기 회전체계의 동역학적 설계 및 해석 (Rotordynamic Design and Analysis of the Rotor-Bearing System of a 600HP Gear Driven Turbo-Compressor)

  • 최상규;김영철;권병수
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 1997년도 추계학술대회논문집; 한국과학기술회관; 6 Nov. 1997
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    • pp.50-57
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    • 1997
  • A 600HP class high-speed gear driven 3-stage turbo-compressor (IGCC : Integrally Geared Centrifugal Compressor) driven by a 3600 rpm AC induction motor has been designed, of which low speed pinion runs at 35000 rpm and high speed pinion at 50000 rpm nominally. Due to its high speed operation, the system requires very reliable bearing selection and design as well as accurate rotordynamic analysis and prediction of its dynamic behavior to secure the operating reliability. Rotordaynamic analyses of the IGCC rotor-bearing system predicted that the low speed pinion rotor mounted on 5-pad tilting pad bearings has two critical speeds before its design speed and high speed pinion rotor only one critical speed, and estimated critical speeds of both pinion shafts are away from the continuous operating speed enough to satisfy the corresponding API requirement. The forced response analysis with API specified maximum allowable unbalances also showed that unbalance responses are small enough for smooth operation of the system.

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터보 냉동기의 변동 기어하중을 고려한 로터다이나믹 해석 Part II : 피동 고속 압축기 피니언-임펠러 로터-베어링 시스템 (Rotordynamic Analysis of a Turbo-Chiller with Varying Gear Loadings Part II : A Driven High-Speed Compressor Pinion-Impeller Rotor-Bearing System)

  • 이안성;정진희
    • 소음진동
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    • 제9권5호
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    • pp.1042-1049
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    • 1999
  • In the Part I has been reported a rotordynamic analysis of the driving motor-bull gear rotor-bearing system of a turbo-chiller. In this study, Part II, a rotordynamic analysis is performed with the turbo-chiller compressor pinion-impeller rotor system supported on two fluid film bearings. The pinion-impeller rotor system is driven to a rated speed of 14,600 rpm through a speed-increasing pinion-bull gear. It is modeled utilizing the finite element method for analysis. As loadings on the bearings due to the gear action are significant in the system considered, each resultant bearing load is calculated statically by considering the generalized forces of the gear action as well as the rotor itself. The two support bearings, the generalized forces of the gear action as well as the rotor itself. The two support bearings, partial and 3-axial groove bearings, are designed to take their varying loads along with their varying load angles, and they are also analyzed to give their rotordynamic coefficients. Then, a complex rotordynamic analysis of the compressor pinion-impeller rotor-bearing system is carried out to evaluate its stability, whirl natural frequencies and mode shapes, and unbalance responses under various loading conditions. Results show that the bearings and entire rotor system are well designed regardless of operating conditions, i.e., loads and operating speeds.

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저진동을 위한 터보형 공기압축기의 설계 (TURBO TYPE AIR COMPRESSOR DESIGN FOR LOW VIBRATION LEVEL)

  • 김명국;정용수;박노길
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 1998년도 유체기계 연구개발 발표회 논문집
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    • pp.159-165
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    • 1998
  • Bearing design of turbo type geared centrifugal air compressor for low vibration level has been studied. The Transfer Matrix Method was used in this paper to analyze the air-compressor consisting of impellers, multi-stage geared rotors, and oil-film hearings. We have to consider this air-compressor as multi-geared rotating system, because characteristics of rotor-bearing system are different from conventional characteristics of non-rotating system. From the view point of Rotordynamics, the stiffness and damping coefficient of oil-film bearing in case of compressor system are more sensitive than other design parameters such as shaft length, shaft diameter and the weight of impellers, etc. Therefore, the stiffness and damping coefficients on each bearing were considered as design parameters. As the result of this study, turbo type air compressor with low vibration level can be achieved.

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API 617 규격에 의거한 프로세스 가스 터보압축기의 로터다이나믹 해석 및 안정성 검토 (A Rotordynamic and Stability Analysis of Process Gas Turbo-Compressor in accordance with API 617 Standard)

  • 김병옥;이안성
    • 한국유체기계학회 논문집
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    • 제12권5호
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    • pp.47-53
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    • 2009
  • A rotordynamic and detailed stability analysis in accordance with API 617 standard were performed with a turbo-compressor, which is one of key rotating machinery in refinery, petroleum, and power plants. The system is composed of rotor shaft, impeller, sleeve hub, balance drum, and coupling hub. The rotor system is supported by tilting pad bearings, which has 5 pads and pad on loading condition. The rotordynamic analysis specified by API 617 includes the critical speed map, mode shape analysis, Campbell diagram, unbalance response analysis, and stability analysis. In particular, the specifications of stability analysis consist of a Level 1 analysis that approximates the destabilizing effects of the labyrinth seals and aerodynamic excitations, and Level 2 analysis that includes a detailed labyrinth seal aerodynamic analysis. The results of a rotordynamic analysis and stability analysis can evaluate the operating compressor health and can be utilized as a guide of its maintenance, repair and trouble solution.

산소공장 공기터보압축기(ATC)의 회전체동역학 설계특성 분석 및 진동저감 (Analysis of Rotordynamic Design Characteristics and Vibration Reduction of an Air Turbo Compressor for Oxygen Plant)

  • 김병옥;이안성
    • 한국유체기계학회 논문집
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    • 제13권3호
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    • pp.43-48
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    • 2010
  • In this study rotordynamic characteristics of an air turbo-compressor (ATC) used in oxygen plant are analyzed and its operating-speed balancing is performed to solve the vibration trouble caused by rotor unbalance. Three dimensional model of the ATC rotor is completed and then analytical FE (finite element) model, which is verified by experimental modal testing, is developed. A rotordynamic analysis includes the critical map, Campbell diagram, and unbalance response, especially considering the pedestal housings supporting tilting pad bearings. A test run of operating-speed, using tilting-pad bearing of actual use, showed that the vibration level increased very sharply as approaching the rated speed. The operating-speed balancing specified by API 684 was carried out by using influence coefficient method. The results showed that the vibrations at the bearing pedestal housings represented good levels of 0.1 mm/s. From the test run and operating-speed balancing, the analytical results, that is, critical speeds are in good agreement with the test results and unbalance responses introducing the correction masses are similar to the as-is test responses in its aspect.