• Title/Summary/Keyword: Turbine-Blade Leading Edge

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Secondary flow Control in the Turbine Cascade with the Three-Dimensional Modification of Blade Leading Edge (블레이드 앞전 3차원 형상 변형에 의한 터빈 캐스케이드 내의 이차유동 제어)

  • Kim, Jeong-Rae;Moon, Young-June;Chung, Jin-Tack
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.11
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    • pp.1552-1558
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    • 2002
  • The blade leading edge is modified to control the secondary flow generated in the turbine cascade with fence by intensifying the suction side branch of the horseshoe vortex. The incompressible Navier-Stokes equations are numerically solved with a high Reynolds number k-$\varepsilon$ turbulence closure model for investigating the vortical flows in the turbine cascade. The computational results of total pressure loss coefficients in the wake region are first compared with experiments for validation. The structure and strength of the passage vortex near the suction surface are examined by testing various geometrical parameters of the turbine blade leading edge.

A Study on the Erosion of Wind Turbine Blade Leading Edge by Rain (강우에 의한 풍력 발전기 블레이드 전연부 침식 시험에 관한 연구)

  • Tae-Won Kim;Ki-Woong Moon;Jin-Hyuk Son;Bo-Jung Kim;Si-Hong Ryu;Chang-Bun Yoon
    • Journal of Wind Energy
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    • v.14 no.3
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    • pp.43-53
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    • 2023
  • To improve AEP, wind turbine blade lengths are increasing every year. As the length of blades increases, the blade tip speed also increases. Because of the increased tip speed, the impact energy between the leading edge and raindrops also increases. The increased impact energy is the primary factor contributing to erosion of the blade's leading edge. Blade leading edge erosion reduces aerodynamic performance, increases repair costs, and causes downtime. Therefore, numerous studies are being conducted on protective solutions and RET systems to prevent and delay erosion of the blade's leading edge. However, few institutions in Korea research protective solutions and RET systems. In this study, we aim to develop a laboratory-scale RET system. The developed RET system was based on the ASTM G73-10 standard. As a result of the RET, it was confirmed that the erosion tendency was similar to that of overseas institutions. In addition, the effectiveness of the RET system was verified by a maximum erosion rate of 0.0023 for an epoxy-based protective solution.

Effects of the Damaged Axial-flow Compressor Blade on the Gas Turbine Components (축류 압축기 블레이드 손상시 터빈부품에 미치는 영향)

  • Kang, M.S.;Yun, W.N.;Kim, K.Y.
    • Journal of Power System Engineering
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    • v.11 no.3
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    • pp.53-58
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    • 2007
  • The ruptured blade which is rotating at high speed can damage severely the all stage compressor blades and the turbine components. If the shattered blades flow downstream inside the turbine parts, then the turbine blades and vanes can be damaged. The small parts of shattered blades which are flowed into the turbine parts pass through without any damages in the leading edge of the first stage stationary blades. Then they bump against the convex side of the leading edge of the first stage moving blades and the trailing edge of the first stage stationary blades repeatedly. The debris of shattered blades may plug the cooling holes in the turbine blades and vanes. The dent damage and the coating delamination could be also occurred by the debris of shattered blades flowed downstream inside the combustion liner and the transition piece. This paper analyzes the influence on the turbine components and the damage mechanism and characteristics in case of the damaged blade of the multiple-stage axial flow compressor.

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The Heat Transfer Analysis of the First Stage Blade (발전용 가스터빈 1단 동익 열전달 해석)

  • Hong, Yong-Ju;Choi, Bum-Seog;Park, Byung-Gyu;Yoon, Eui-Soo
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.30-35
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    • 2001
  • To get higher efficiency of gas turbine, The designer should have more higher turbine inlet temperature (TIT). Today, modem gas turbine having sophisticated cooling scheme has TIT above $1,700^{\circ}C$. In the korea, many gas turbine having TIT above $1,300^{\circ}C$ was imported and being operated, but the gas with high TIT above $1,300^{\circ}C$ in the turbine will give damage to liner of combustor, and blade of turbine and etc. So frequently maintenance for parts enduring high temperature was performed. In this study, the heat transfer analysis of cooling air in the internal cooling channel (network analysis) and temperature analysis of the blade (Finite Element Analysis) in the first stage rotor was conducted for development of the optimal cooling passage design procedure. The results of network analysis and FEM analysis of blade show that the high temperature spot are occured at the leading edge, trailing edge near tip, and platform. so to get more reliable performance of gas turbine, the more efficient cooling method should be applied at the leading edge and tip section. and the thermal barrier coating on the blade surface has important role in cooling blade.

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3-DIMENSIONAL FLOW FIELD ANALYSIS AND TIP SHAPE DESIGN IN A WIND TURBINE BLADE (풍력 발전기 블레이드에 걸친 3차원 유동장 해석 및 팁 형상 설계)

  • Jeong, Jae-Ho;Yoo, Cheol;Lee, Jung-Sang;Kim, Ki-Hyun;Choi, Jae-Woong
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.243-248
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    • 2011
  • The 3-dimensional flow field has been investigated by numerical analysis in a 2.5MW wind turbine blade. Complicated and separated flaw phenomena in the wind turbine blade were captured by the Reynolds-averaged Navier-Stokes(RANS) steady flaw simulation using general-purpose code, CFX and the mechanism of vortex structure behavior is elucidated. The vortical flow field in a wind turbine rotor is dominated by the tip vortex and hub separation vortex. The tip vortex starts to be formed near the blade tip leading edge. As the tip vortex develops in the tangential direction, interacting with boundary layer from the blade tip trailing edge. The hub separation vortex is generated near the blade hub leading edge and develops nearly in the span-wise direction. Furthermore, 3-dimensional blade tip shape has been designed for increasing shrift power and reducing thrust force on the wind turbine blade. It is expected that the behavior of the tip vortex and hub separation vortex plays a major role in aerodynamic and aeroacoustic characteristics.

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Numerical Study on the Unsteady Flow Characteristics under the Effect of Blade Leading Edge Modification in the 1st Stage of Axial Turbine (1단 터빈 내 앞전 변형의 영향 하에 공력 특성에 대한 비정상 수치해석적 연구)

  • Kim, Dae-Hyun;Min, Jae-Hong;Chung, Jin-Taek
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.1
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    • pp.22-27
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    • 2009
  • The important problems that arise in the design and performance of the axial flow turbine are the prediction and control of secondary flows. Some progresses have been made on understanding flow conditions that occur when the inlet endwall boundary layer separates at the point in the endwall and rolls up into the horseshoe vortex. And the flows though an axial turbine tend to be extremely complex due to its inherent unsteady and viscous phenomena. The passing wakes generated from the trailing edge of the stator make an interaction with the rotor. Unsteady flow should be considered rotor/stator interactions. The main purpose of this research is control of secondary flow and improvement efficiency in turbine by leading edge modification in unsteady state. When the wake from the stator ran into the modified leading edge of the rotor, the leading edge generated the weak pressure fluctuation by complex passage flows. In conclusion, leading edge modification(bulb2) results in the reduced total pressure loss in the flow field.

Study of Reverse Design for an Axial Turbine Blade Profile and Design Parameters for Designing Blade Geometry (축류형 터빈 익형의 역설계 및 형상설계를 위한 설계변수에 관한 연구)

  • Cho, Soo-Yong;Oh, Koon-Sup;Choi, Bum-Seog
    • The KSFM Journal of Fluid Machinery
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    • v.3 no.2 s.7
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    • pp.7-14
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    • 2000
  • For a given axial turbine blade, reverse design method is developed to improve blade efficiency, optimize blade profile, or repair parts etc. In this process, design parameters for designing axial turbine blade are induced. The induced design parameters are as follows; ellipse at leading edge, radios of trailing edge, axial chord, tangential chord, wedge angle at the inlet, and unguided turning angle. Suction and pressure surfaces of turbine blade are described by cubic polynomials. Two sample blades we chosen and their blade profiles are measured at the mean radius. Values of design parameters for sample blades are obtained by the reverse design method. Re-designed blade profiles using calculated design parameters are compared with the measured data, and they show good agreement. So, the developed design method could be applied to design general turbine blades. Various blade shapes are designed, and they show that designed blade profiles can be adjusted by controlling design parameters.

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Effect of Relative Position of Vane and Blade on Heat/Mass Transfer Characteristics on Stationary Turbine Blade Surface (베인과 블레이드 사이의 상대위치 변화에 따른 터빈 블레이드 표면에서의 열/물질전달 특성)

  • Rhee, Dong-Ho;Cho, Hyung Hee
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.140-150
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    • 2004
  • In this study, the effect of relative position of the blade for the fixed vane has been investigated on blade surface heat transfer. The experiments were conducted in a low speed stationary annular cascade, and heat transfer of blade was examined for six positions within a pitch. Turbine test section has one stage composed of sixteen guide vanes and blades. The chord length of the tested blade is 150 mm and the mean tip clearance of the blade having flat tip is about $2.5\%$ of the blade chord. For the detailed mass transfer measurements on the blade surfaces, a naphthalene sublimation technique was used. The inlet flow Reynolds number is fixed to $1.5{\times}10^5$. Complex heat transfer characteristics are observed on the blade surface due to various flow characteristics, such as separation bubble, relaminarization, transition to turbulence and leakage vortices. The distributions of velocity and turbulence intensity change significantly with the relative position due to the blockage effect of the blade. This causes the variation of heat transfer patterns on the blade surface. The results show that the flow near the leading edge get highly disturbed and deflected toward the either side of the blade when the blade leading edge is positioned close to the trailing edge of the vane. Therefore, separation bubble disappears on the pressure side and overall heat transfer on the relaminarization region is increased. But, due to reduced tip gap flow at the upstream region, the effect of leakage flow on the upstream region of the blade surface is weakened. Thus, the heat transfer characteristics significantly change with the blade positions.

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Effects of Free-Stream Turbulence Intensity and Blowing Ratio on Film Cooling of Turbine Blade Leading Edge (자유유동 난류강도와 분사비가 터빈 블레이드 선단 막냉각 특성에 미치는 영향)

  • Kim, S.M.;Kim, Youn-J.;Cho, H.H.
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.746-751
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    • 2001
  • We used a cylindrical model which simulates turbine blade leading edge to investigate the effects of free-stream turbulence intensity and blowing ratio on film cooling of turbine blade leading edge. Tests are carried out in a low-speed wind tunnel on a cylindrical model with three rows of injection holes. Mainstream Reynolds number based on the cylinder diameter was $7.1\times10^4$. Two types of turbulence grid are used to increase a free-stream turbulence intensity. The effect of coolant blowing ratio was studied for various blowing ratios. For each blowing ratios, wall temperatures around the surface of the test model are measured by thermocouples installed inside the model. Results show that blowing ratios have small effect on spanwise-averaged film effectiveness at high free-stream turbulence intensity. However, an increase in free-stream turbulence intensity enhances significantly spanwise-averaged film effectiveness at low blowing ratio.

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A Study on Coupled Field Analysis of 3-D Gas Turbine Blade (3차원 가스터빈 블레이드의 연성 해석에 관한 연구)

  • Park Keun-Hyung;Min Taeg-Ki;Park Chang-Soo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.2
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    • pp.38-43
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    • 2006
  • A turbine blade operates under high temperature, high pressure, and the loads have the characteristics that the amplitudes change. Therefore, it is important to perform a stress analysis considering thermal and pressure loads. The purpose of this study is to investigate the effects of these loads on gas turbine blade through thermal stress analysis. The analysis results shows that pressure in gas fluid flow around blade is high in leading edge part, Gas temperature is connections with pressure of flow around blade. The distribution of stress from blade is appearing as is different at suction side and pressure side.