• 제목/요약/키워드: Turbine blades

검색결과 576건 처리시간 0.032초

증기터빈 티타늄 블레이드의 단조공정 개발에 관한 연구 (A Study on the Development of Forging Process for Steam Turbine Titanium Blade)

  • 김윤환;조종래;정호승;박희천;이낙규
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.354-357
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    • 2005
  • When Ti-6Al-4V is used in long steam turbine blades, the main issues are how to improve the fatigue strength as a problem of internal quality and how to forge the thinnest possible blades as problem of dimensional precision. To assure an excellent fatigue strength, it is important to make the two phase fine and equiaxial structure by providing enough plastic deformation in the two phase$(\alpha\;phase/\beta\;phase)$ temperature region. Accordingly, it needs to predict that forging temperature, preform design and forging velocity in forging process. To achieve this end, the two steps forging process was suggested to forge the thin and twisted blades with a precision hammer considering die forces and metal flow. Two steps forging process consists of the flattening forging process and finishing forging process. Process in forging of a 1016mm long steam turbine blade is designed by the finite element method. This study attempts to derive systematic design procedures for process design in the forging. Forging parameters was analyzed in two-dimensional plane-strain simulation and two steps forging process carried out in three-dimensional simulation. Consequently, optimal forging process parameters of long steam turbine blades in Ti-6Al-4V with a high dimensional precision are selected in the hammer die forging.

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A study of wind turbine power generation and turbine/tower interaction using large eddy simulation

  • Howard, R.J.A.;Pereira, J.C.F.
    • Wind and Structures
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    • 제9권2호
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    • pp.95-108
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    • 2006
  • Wind turbines are highly complex structures for numerical flow simulation. They normally comprise of a turbine mounted on a tower thus the movement of the turbine blades and the blade/tower interaction must be captured. In addition the ground effect should also be included. There are many more important features of wind turbines and it is difficult to include all of them. A simplified set of features is chosen here for both the turbine and the tower to show how the method can begin to identify the main points connected with wind turbine wake generation and tip vortex tower interaction. An approach to modelling the rotating blades of a turbine is proposed here. The model uses point forces based on blade element theory to model the blades and takes into account their time dependent motion. This means that local instantaneous velocities can be used as a basis for the blade element theory. The model is incorporated into a large eddy simulation code and, although many important features are left out of the model, the velocity/power performance relation is generally of the correct order of magnitude. Suggested improvements to the method are discussed.

Improved modeling of equivalent static loads on wind turbine towers

  • Gong, Kuangmin;Chen, Xinzhong
    • Wind and Structures
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    • 제20권5호
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    • pp.609-622
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    • 2015
  • This study presents a dynamic response analysis of operational and parked wind turbines in order to gain better understanding of the roles of wind loads on turbine blades and tower in the generation of turbine response. The results show that the wind load on the tower has a negligible effect on the blade responses of both operational and parked turbines. Its effect on the tower response is also negligible for operational turbine, but is significant for parked turbine. The tower extreme responses due to the wind loads on blades and tower of parked turbine can be estimated separately and then combined for the estimation of total tower extreme response. In current wind turbine design practice, the tower extreme response due to the wind loads on blades is often represented as a static response under an equivalent static load in terms of a concentrated force and a moment at the tower top. This study presents an improved equivalent static load model with additional distributed inertial force on tower, and introduces the square-root-of-sum-square combination rule, which is shown to provide a better prediction of tower extreme response.

부분입사형 초음속 터빈 익렬내 유동 특성에 관한 수치적 연구 (A Numerical Analysis on the Flow Characteristics within Blades of A Partial Admission Supersonic Turbine)

  • 신봉근;조종재;정수인;김귀순;이은석
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.1738-1743
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    • 2004
  • Turbo-pump system, an essential component of liquid rockets and induced weapons, adopts a partial admission axial turbine which drives pump. And the turbine of a turbo-pump system is usually operated at supersonic condition due to its high loading chracteristics. Therefore, reseaches about flow and performance characteristics of a partial admission supersonic turbine must be preceeded to progress the aerospace and defense industries as well as the development of turbo-pump systems. In this study, flow characterisitics within blades of the partial admission supersonic turbine are numerically investigated by using Fine Turbo, a commercial CFD Code. Before performing the numercial analyses, to verify accuracy of the numerical result computed by Fine Turbo, I performed the comparison between the numerical results with J.J.Cho' experimental results. It is found that the numerical results show good agreement with the experimental results. Computations about the partial admission supersonic turbine have been performed to investigate flow characteristics including shock patterns. It is also found that the flow and performance of partial admission supersonic turbine are largely depend on shocks ocurred in the nozzle and at the leading edge of blades, expansion or compression at exit of nozzle and separations occurred in passage.

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풍력 발전기의 Rotor-Blades 회전체 시스템 공력 해석 (Analysis of Flows around the Rotor-Blades as Rotating Body System of Wind Turbine)

  • 김동진;곽승현;이경호
    • 한국해양공학회지
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    • 제23권5호
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    • pp.25-31
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    • 2009
  • The most important component of wind turbine is rotor blades. The developing method of wind turbine was focused on design of rotor blade. By the way, the design of a rotating body is more decisive process in order to adjust the performance of wind turbine. For instance, the design allows the designer to specify the wind characteristics derived by topographical map. The iterative solver is then used to adjust one of the selected inputs so that the desired rotating performance which is directly related to power generating capacity and efficiency is achieved. Furthermore, in order to save the money for manufacturing the rotor blades and to decrease the maintenance fee of wind power generation plant, while decelerating the cut-in speed of rotor. Therefore, the design and manufacturing of rotating body is understood as a substantial technology of wind power generation plant development. The aiming of this study is building-up the profitable approach to designing of rotating body as a system for the wind power generation plant. The process was conducted in two steps. Firstly, general designing and it’s serial testing of rotating body for voltage measurement. Secondly, the serial test results above were examined with the CFD code. Then, the analysis is made on the basis of amount of electricity generated by rotor-blades and of cut-in speed of generator.

A frequency tracking semi-active algorithm for control of edgewise vibrations in wind turbine blades

  • Arrigan, John;Huang, Chaojun;Staino, Andrea;Basu, Biswajit;Nagarajaiah, Satish
    • Smart Structures and Systems
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    • 제13권2호
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    • pp.177-201
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    • 2014
  • With the increased size and flexibility of the tower and blades, structural vibrations are becoming a limiting factor towards the design of even larger and more powerful wind turbines. Research into the use of vibration mitigation devices in the turbine tower has been carried out but the use of dampers in the blades has yet to be investigated in detail. Mitigating vibrations will increase the design life and hence economic viability of the turbine blades and allow for continual operation with decreased downtime. The aim of this paper is to investigate the effectiveness of Semi-Active Tuned Mass Dampers (STMDs) in reducing the edgewise vibrations in the turbine blades. A frequency tracking algorithm based on the Short Time Fourier Transform (STFT) technique is used to tune the damper. A theoretical model has been developed to capture the dynamic behaviour of the blades including the coupling with the tower to accurately model the dynamics of the entire turbine structure. The resulting model consists of time dependent equations of motion and negative damping terms due to the coupling present in the system. The performances of the STMDs based vibration controller have been tested under different loading and operating conditions. Numerical analysis has shown that variation in certain parameters of the system, along with the time varying nature of the system matrices has led to the need for STMDs to allow for real-time tuning to the resonant frequencies of the system.

Analysis of the effect of blade positions on the aerodynamic performances of wind turbine tower-blade system in halt states

  • Ke, Shitang;Yu, Wei;Wang, Tongguang;Ge, Yaojun;Tamura, Yukio
    • Wind and Structures
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    • 제24권3호
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    • pp.205-221
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    • 2017
  • The unsteady flow field disturbance between the blades and tower is one of the primary factors affecting the aerodynamic performance of wind turbine. Based on the research object of a 3MW horizontal axis wind turbine which was developed independently by Nanjing University of Aeronautics and Astronautics, numerical simulation on the aerodynamic performance of wind turbine system in halt state with blades in different position was conducted using large eddy simulation (LES) method. Based on the 3D unsteady numerical simulation results in a total of eight conditions (determined by the relative position with the tower during the complete rotation process of the blade), the characteristics of wind pressure distributions of the wind turbine system and action mechanism of surrounding flow field were analysed. The effect of different position of blades on the aerodynamic performance of wind turbine in halt state as well as the disturbance effect was evaluated. Results of the study showed that the halt position of blades had significant effect on the wind pressure distribution of the wind turbine system as well as the characteristics of flow around. Relevant conclusions from this study provided reference for the wind-resistant design of large scale wind turbine system in different halt states.

부분 유입되는 터빈 블레이드의 과도 응답 특성에 대한 수치 해석 (Numerical Analysis on Transient Response of Turbine Blandes by Partial Admission)

  • 이진갑
    • Journal of Advanced Marine Engineering and Technology
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    • 제22권3호
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    • pp.396-404
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    • 1998
  • A numerical analysis is presented for the transient behavior of a rotating turbines blades. The response due to partial admission during start-up and resonance pass is considered, Modal analysis and numerical integation method are used for solving the problems A theory for determining the material and aerodynamic damping values of turbine blades is presented. The damping values of the various modeling of blaes-uniform beam and tapered twisted beam-are calculated and the influence on blades response is investigated. The effect of angular velocity on transient response are also shown.

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Experimental and numerical investigation on gas turbine blade with the application of thermal barrier coatings

  • Aabid, Abdul;Jyothi, Jyothi;Zayan, Jalal Mohammed;Khan, Sher Afghan
    • Advances in materials Research
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    • 제8권4호
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    • pp.275-293
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    • 2019
  • The engine parts material used in gas turbines (GTs) should be resistant to high-temperature variations. Thermal barrier coatings (TBCs) for gas turbine blades are found to have a significant effect on prolonging the life cycle of turbine blades by providing additional heat resistance. This work is to study the performance of TBCs on the high-temperature environment of the turbine blades. It is understood that this coating will increase the lifecycles of blade parts and decrease maintainence and repair costs. Experiments were performed on the gas turbine blade to see the effect of TBCs in different combinations of materials through the air plasma method. Three-layered coatings using materials INCONEL 718 as base coating, NiCoCrAIY as middle coating, and La2Ce2O7 as the top coating was applied. Finite element analysis was performed using a two-dimensional method to optimize the suitable formulation of coatings on the blade. Temperature distributions for different combinations of coatings layers with different materials and thickness were studied. Additionally, three-dimensional thermal stress analysis was performed on the blade with a commercial code. Results on the effect of TBCs shows a significant improvement in thermal resistance compared to the uncoated gas turbine blade.

Automatic detection of icing wind turbine using deep learning method

  • Hacıefendioglu, Kemal;Basaga, Hasan Basri;Ayas, Selen;Karimi, Mohammad Tordi
    • Wind and Structures
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    • 제34권6호
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    • pp.511-523
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    • 2022
  • Detecting the icing on wind turbine blades built-in cold regions with conventional methods is always a very laborious, expensive and very difficult task. Regarding this issue, the use of smart systems has recently come to the agenda. It is quite possible to eliminate this issue by using the deep learning method, which is one of these methods. In this study, an application has been implemented that can detect icing on wind turbine blades images with visualization techniques based on deep learning using images. Pre-trained models of Resnet-50, VGG-16, VGG-19 and Inception-V3, which are well-known deep learning approaches, are used to classify objects automatically. Grad-CAM, Grad-CAM++, and Score-CAM visualization techniques were considered depending on the deep learning methods used to predict the location of icing regions on the wind turbine blades accurately. It was clearly shown that the best visualization technique for localization is Score-CAM. Finally, visualization performance analyses in various cases which are close-up and remote photos of a wind turbine, density of icing and light were carried out using Score-CAM for Resnet-50. As a result, it is understood that these methods can detect icing occurring on the wind turbine with acceptable high accuracy.