• Title/Summary/Keyword: Turbine Rotors

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Prediction of fracture toughness for turbine rotor steels from their mechanical test results (터어빈 로우터용 강에 대한 기계적 성질로부터 파괴인성치$K_IC$예측에 관한 연구)

  • 이학문;정순호;장윤석;이치우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.5
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    • pp.717-724
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    • 1987
  • Mechanical properties tests and fracture toughness tests of turbine rotors were performed in the wide range of temperatures, -150.deg.C-+150.deg.C, and fracture toughness values from above tests were compared with the estimated values from mechanical properties at lower and upper shelf temperatures and FATT. The relations between mechanical properties and $K_{IC}$ properties proposed by Rolfe and Begley were reviewed and confirmed through these experimental results. On the fracture surfaces of some specimens which were satisfied with the Ikeda's $K_{IC}$ criterion micro dimple zone was detected at the rear of fatigue crack zone and it was confirmed that these specimens were not satisfied with the thickness requirement of ASTM E 399.E 399.

Fundamental Study on the HAT Tidal Current Power Rotor Performance by CFD (CFD를 이용한 수평축 조류발전 로터 성능의 기초연구)

  • Jo, Chul-Hee;Yim, Jin-Young;Lee, Kang-Hee;Chae, Kwang-Su;Rho, Yu-Ho;Song, Seung-Ho
    • New & Renewable Energy
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    • v.5 no.2
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    • pp.3-8
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    • 2009
  • Tidal current power system is one of ocean renewable energies that can minimize the environmental impact with many advantages compared to other energy sources. Not like others, the produced energy can be precisely predicted without weather conditions and also the operation rate is very high. To convert the current into power, the first device encountered to the incoming flow is the rotor that can transform into rotational energy. The performance of rotor can be determined by various design parameters including numbers of blade, sectional shape, diameter, and etc. The stream lines near the rotating rotor is very complex and the interference effects around the system is also difficult to predict. The paper introduces the experiment of rotor performance and also the fundamental study on the characteristics of three different rotors and flow near the rotor by CFD.

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상부패드의 형상변경을 통한 증기터빈용 Anti-spragging 틸팅패드 저널베어링 개발(2-1)

  • Na, Un-Hak
    • 열병합발전
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    • s.50
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    • pp.18-22
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    • 2006
  • The tilting pad journal bearing has widely used to support high pressure/high rotating turbine rotors owing to their inherent dynamic stability characteristics. However, fatigue damages in the upper unlcaded pads and the break of locking pins etc. by pad spragging were continuously taken place in the actual steam turbines. The purpose of this paper is to develope a new bearing model that can prevent bearing damage problem effectively by pad spragging in a tilting pad journal bearing. A new bearing model which has a wedged groove is suggested from the studies of spragging mechanism performed by previously research works. The spragging characteristics of the upper unloaded pad are studied experimentally in order to verify the reliability of a new bearing model. It can be known that the phenomenon of pad spragging nearly does not occur in the new bearing model under the various experimental conditions. And it is observed that any kinds of bearing failures by pad spragging does not detect in the application of actual steam turbines.

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Development of a Wireless Acoustic Emission System for the Monitoring of Rotating Structures (회전기 진단을 위한 무선식 AE 측정장치 개발)

  • Kwon, O.Y.;Kim, Y.H.;Yoon, D.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.11 no.2
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    • pp.15-21
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    • 1991
  • A wireless acoustic emission (AE) system has been developed for continuous monitoring of rotating structures such as turbine rotors. The cable between preamplifier and signal processing unit of a conventional AE system was replaced by the frequency modulated telemetry. The detected signals were modulated and transmitted as an RF signals by the transmitting module, then received and demodulated by the receiving module. The distance between the transmitting and the receiving antennas could be separated up to 10cm within a reasonable signal-to-noise ratio. The simulated AE signals generated by pencil lead breaks from rotating structures were successfully detected using the developed wireless AE monitoring system.

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Evaluation of degradation in aged 2.25CrMo steel by electrical resistivity, magnetic Barkhausen noise and carbide analysis (전기비저항, 바크하우젠노이즈 및 탄화물 분석법을 이용한 2.25Cr-1Mo 강의 열화도 평가)

  • Byeon, Jai-Won;Pyo, S.W.;Kwun, S.I.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.210-215
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    • 2001
  • The ferritic 2.25CrMo steel has been used for high temperature structure applications such as turbine rotors, boilers and pressure vessels in fossil plant and petroleum chemical facilities. However, this steel is known to result in aging degradation due to temper embrittlement, carbide induced brittleness and softening of matrix after long time exposure to high temperature. This research investigated the microstructural and mechanical changes after artificial degradation treatment and evaluated the degree of degradation by several nondestructive methods. The decrease of electrical resistivity and increase of magnetic Barkhausen noise(RMS voltage) with increasing aging time were observed. The change of electrical resistivity and Barkhausen noise showed a good correlation with the ductile-brittle transition temperature.

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Application of SFRC on the Protection Structure(SPIN TESTER) (방호 구조물에 강섬유보강 콘크리트의 적용)

  • 이제방;이석홍;허택녕;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.04a
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    • pp.521-526
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    • 1997
  • The Spin Tester(High Speed Balancing and Overspeed Test Facility), which is designed for the quality control of turbine, generator, and rotors was supposed to be constructed with the use of Steel Fiber Reinforced Concrete(SERC) for reducing the risk of accident while operation. However, it was very existence of fiber concrete due to there are two major concern in the SFRC work: one is existence of fiber ball due to inhomogeneous mixing, the other is the segregation of the concrete materials. To avoid these possible problems, the S/a was controlled about 55% to reduce the segregation and the high range AE water reducing agent was used to maintain the slump over the value of 18cm. With these careful consideratons, the SFRC work was done successfully by only using regular equipments like pump car and vibrator.

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Nondestructive Evaluation of Remanent Life of Turbine Rotor Steel by Measuring Reversible Magnetic Permeability (가역투자율 측정에 의한 터빈로터강의 비파괴적 잔여수명 평가)

  • Ryu, Kwon-Sang;Nahm, Seung-Hoon;Kim, Yong-Il
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.4
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    • pp.315-321
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    • 2003
  • The integrity of the turbine rotors can be assessed by measuring the material properties at service temperature. In order to evaluate the remanent life of turbine rotor steel nondestructively, a measurement system of reversible magnetic permeability using an alternating perturbing magnetic field was constructed. We present a new non-destructive method to evaluate the remanent life of 1Cr-1Mo-0.25V steel using the value of reversible magnetic permeability. This method is based on the existence of reversible magnetic permeability in the differential magnetization around the coercive field strength. We measured the first harmonics voltage induced in a coil using a lock-in amplifier tuned to an exciting frequency. The Results of reversible magnetic Permeability and Wickers hardness on the aged samples show that the peak interval of reversible magnetic permeability (PIRMP) and Vickers hardness decreases as aging time increases. A softening curve is obtained from the correlation between Vickers hardness and the PIRMP. This curve can be used as a non-destructive method to evaluate the remanent life of turbine rotor steel.

Numerical Analysis of the Turbine Rotor Flow with the Unsteady Passing Wake from a Stator (정익에서 발생한 비정상 후류를 지나는 터빈 동익 유동장 수치해석)

  • Lee, Eun-Seok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.4
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    • pp.275-280
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    • 2007
  • A turbine stage consists of stators and rotors. The stator provides the required inlet flow conditions so that the rotor can produce the necessary power. Passing wakes generated from the trailing edge of the stator make an interaction with the rotor. In the present study, this flow mechanism is investigated using the numerical analysis. In case of a large gap distance between the stator and rotor, the flow can be solved independently. First, only the stator flow field is solved. Second, the rotor flow field is solved including the passing wake characteristics obtained from the stator analysis. The passing wake experiences the shearing as it approaches to the rotor blade leading edge. And it is chopped when it strikes the rotor blade. After that, the chopped wakes becomes the prolongation as it travels downstream. The flow according to the variation of the gap distance is also studied. Pressure jumps due to the passing wakes result in the pressure and lift loss and it gets stronger with the closer gap distance.

A Study on Correlation of Microstructural Degradation and Mechanical Properties of 9-12%Cr-Steel for Ultra-Super Critical Power Generation (초초임계압 발전용 소재의 장시간 열처리에 따른 미세조직 변화와 기계적 특성의 상관관계 연구)

  • Joo Sungwook;Yoo Junghoon;Shin Keesam;Hur Sung Kang;Lee Je-Hyun;Suk Jin Ik;Kim Jeong Tae;Kim Byung Hoon
    • Korean Journal of Materials Research
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    • v.15 no.1
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    • pp.19-24
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    • 2005
  • For the good combination of high-temperature strength, toughness and creep property, $9-12\%$ chromium steels are often used for gas turbine compressors, steam turbine rotors, blade and casing. In this study, the correlation of microstructural evolution and mechanical properties was investigated fur the specimens heat-treated at 600, 650 and $700^{\circ}C$ for 1000, 3000 and 5000 hrs. The microstructure of as-received specimen was tempered martensite with a high dislocation density, small sub-grains and fine secondary phase such as $M_23C_6$. Aging for long-time at high temperature caused the growth of martensite lath and the decrease of dislocation density resulting in the decrease in strength. However, the evolution of secondary phases had influence on hardness, yield strength and impact property. In the group A specimen aged at $600^{\circ}C\;and\;650^{\circ}C$, Laves phase was observed. The Laves phase caused the increase of the hardness and the decrease of the impact property. In addition, the abrupt growth of secondary phases caused decrease of the impact property in both A and B group specimens.

A Study on the Performance of an 100 kW Class Tidal Current Turbine (100 kW급 조류발전용 터빈의 성능에 관한 연구)

  • Kim, Bu-Gi;Yang, Chang-Jo;Choi, Min-Seon
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.18 no.2
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    • pp.145-152
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    • 2012
  • As the problems of global warming are brought up recently, many skillful solutions for developing new renewable energy are suggested. One of the most remarkable things is ocean energy. Korea has abundant ocean energy resources owing to geographical characteristics surrounded by sea on three sides, thus the technology of commercialization about tidal current power, wave power is demanded. Especially, Tidal energy conversion system is a means of maintaining environment naturally. Tidal current generation is a form to produce electricity by installing rotors, generators to convert a horizontal flow generated by tidal current into rotating movement. According to rotor direction, a tidal current turbine is largely distinguished between horizontal and vertical axis shape. Power capacity depends on the section size crossing a rotor and tidal current speed. We therefore investigated three dimensional flow analysis and performance evaluation using commercial ANSYS-CFX code for an 100 kW class horizontal axis turbine for low water level. Then We also studied three dimensional flow characteristics of a rotating rotor and blade surface streamlines around a rotor. As a result, We found that torque increased with TSR, the maximum torque occurred at TSR 3.77 and torque decreased even though TSR increased. Moreover we could get power coefficient 0.38 at designed flow velocity.