• Title/Summary/Keyword: Turbine Design

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Structural Design and Experimental Investigation of A Medium Scale Composite Wind Turbine Blade Considering Fatigue life

  • Kong, C.D.;Bang, J.H.;Jeong, J.C.
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2002.04a
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    • pp.88-89
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    • 2002
  • The aims of this study is to realize the structural design for development of a medium scale E-glass/epoxy composite wind turbine blade for a 750KW class horizontal axis wind turbine system. In this study, the various load cases specified by the IEC61400-1 international specification and GL Regulations for the wind energy conversion system were considered, and a specific composite structure configuration which can effectively endure various loads such as aerodynamic and centrifugal loads, loads due to accumulation of ice, hygro-thermal and mechanical loads was proposed. In order to evaluate the structure, the structural analysis for the composite wind turbine blade were peformed using tile finite element method(FEM). In the structural design, the acceptable blade structural configuration was determined through the parametric studies, and the most dominant design parameters were confirmed. In the stress analysis using the FEM, it was confirmed that the blade structure was safe and stable in any various load cases Moreover the safety of the blade root joint with insert bolts, newly devised in this study, was checked against the design fond and the fatigue.

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Structural Design of Multi-Megawatt Wind Turbine Blade by Classical Lamination Theory (복합재료 고전적층판 이론을 이용한 MW급 해상풍력 블레이드 구조설계)

  • Bae, Sung-Youl;Kim, Bum-Suk;Lee, Sang-Lae;Kim, Woo-June;Kim, Yun-Hae
    • Journal of Ocean Engineering and Technology
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    • v.28 no.2
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    • pp.147-151
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    • 2014
  • This research presents a method for the initial structural design of a multi-megawatt wind turbine blade. The structural data for a 2-MW blade were applied as the blade structural characteristic data of the reference blade. Tenkinds of blade models were newly designed by replacing the spar cap axial GRRP with a GFRP and CFRP These terms should be defined. at different orientations. The axial stiffness coefficients of the newly designed models were made equal to the coefficient of the reference blade. The required numbers of layers in each section of blades were calculated, and the lay-up designs were based on these numbers. Verification results showed that the design method that used the structural data of the reference blade was appropriate for the initial structural design of a wind turbine blade.

Thermal Design Analysis of Triple-Pressure Heat Recovery Steam Generator and Steam Turbine Systems (삼중압 열회수 증기발생기와 중기터빈 시스템의 열설계 해석)

  • Kim, Dong-Seop;Lee, Bong-Ryeol;No, Seung-Tak;Sin, Heung-Tae;Jeon, Yong-Jun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.3
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    • pp.507-514
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    • 2002
  • A computation routine, capable of performing thermal design analysis of the triple-pressure bottoming system (heat recovery steam generator and steam turbine) of combined cycle power plants, is developed. It is based on thermal analysis of the heat recovery steam generator and estimation of its size and steam turbine power. It can be applied to various parametric analyses including optimized design calculation. This paper presents analysis results for the effects on the design performance of heat exchanger arrangements at intermediate and high temperature parts as well as steam pressures. Also examined is the effect of steam sources for deaeration on design performance.

Swirl Number of Radial Swirler Design for Combustor in Aero Gas Turbine Engine (항공용 가스터빈엔진 연소기 내부 반경 방향 스월러의 스월수 계산)

  • Choi, Myeung Hwan;Shin, Dongsoo;Yoon, Youngbin;Koo, Jaye
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.12
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    • pp.848-855
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    • 2019
  • Eco-friendly gas turbine combustors are getting attention due to emission regulations. Swirler is important design factor for flame stability and flashback inside the combustor. Design methods of the axial swirler and the radial swirler were discussed and the suitability of the swirl number calculation considering the geometric design variables and the flow loss was examined in the radial swirl for gas turbine combustor. The swirl number of flow was calculated by computational fluid dynamics and compared with swirl number according to each design method.

Development of an aerodynamic design program for a small wind turbine blade (소형풍력발전기용 블레이드 공력설계 프로그램 개발)

  • Yoon, Jin-Yong;Paek, In-Su;Yoo, Neung-Soo
    • Journal of the Korean Solar Energy Society
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    • v.33 no.1
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    • pp.40-47
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    • 2013
  • An aerodynamic design tool was developed for small wind turbine blades based on the blade element momentum theory. The lift and drag coefficients of blades that are needed for aerodynamic blade design were obtained in real time from the Xfoil program developed at University of Illinois. While running, the developed tool automatically accesses the Xfoil program, runs it with proper aerodynamic and airfoil properties, and finally obtains lift and drag coefficients. The obtained aerodynamic coefficients are then used to find out optimal twist angles and chord lengths of the airfoils. The developed tool was used to design a wind turbine blade using low Reynolds number airfoils, SG6040 and SG6043 to have its maximum power coefficient at a specified tip speed ratio. The performance of the blade was verified by a commercial code well known for its prediction accuracies.

Performance Prediction and Economic Assessment of Atmospheric Pressure MCFC/Gas Turbine Hybrid System with Indirect Turbine Firing (터빈 간접가열식 상압형 MCFC/가스터빈 복합시스템의 성능예측과 경제성 평가)

  • Choi, Joo Hwan;Kim, Tong Seop;Kwak, Bu Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.1
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    • pp.31-39
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    • 2014
  • The performance of fuel cell/gas turbine hybrid systems is highly affected by system configuration. In this study, the performance of a hybrid system combining a molten carbonate fuel cell (MCFC) and an indirectly fired gas turbine was predicted. Firstly, general performance trends of the hybrid system depending on major design parameters were examined. Then, the most feasible design options with the least impact on the MCFC stack design conditions were drawn. The economic advantage of the hybrid system over the basic MCFC only system was evaluated.

A Study on the Development of Forging Process for Steam Turbine Titanium Blade (증기터빈 티타늄 블레이드의 단조공정 개발에 관한 연구)

  • Kim Y. H.;Cho J. R.;Jeong H. S.;Park H. C.;Lee N. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.354-357
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    • 2005
  • When Ti-6Al-4V is used in long steam turbine blades, the main issues are how to improve the fatigue strength as a problem of internal quality and how to forge the thinnest possible blades as problem of dimensional precision. To assure an excellent fatigue strength, it is important to make the two phase fine and equiaxial structure by providing enough plastic deformation in the two phase$(\alpha\;phase/\beta\;phase)$ temperature region. Accordingly, it needs to predict that forging temperature, preform design and forging velocity in forging process. To achieve this end, the two steps forging process was suggested to forge the thin and twisted blades with a precision hammer considering die forces and metal flow. Two steps forging process consists of the flattening forging process and finishing forging process. Process in forging of a 1016mm long steam turbine blade is designed by the finite element method. This study attempts to derive systematic design procedures for process design in the forging. Forging parameters was analyzed in two-dimensional plane-strain simulation and two steps forging process carried out in three-dimensional simulation. Consequently, optimal forging process parameters of long steam turbine blades in Ti-6Al-4V with a high dimensional precision are selected in the hammer die forging.

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Long-term simulation of wind turbine structure for distributed loading describing long-term wind loads for preliminary design

  • Ibrahimbegovic, Adnan;Boujelben, Abir
    • Coupled systems mechanics
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    • v.7 no.2
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    • pp.233-254
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    • 2018
  • In order to reduce the dependency on fossil fuels, a policy to increase the production capacity of wind turbine is set up. This can be achieved with increasing the dimensions of offshore wind turbine blades. However, this increase in size implies serious problems of stability and durability. Considering the cost of large turbines and financial consequences of their premature failure, it is imperative to carry out numerical simulations over long periods. Here, an energy-conserving time-stepping scheme is proposed in order to ensure the satisfying computation of long-term response. The proposed scheme is implemented for three-dimensional solid based on Biot strain measures, which is used for modeling flexible blades. The simulations are performed at full spatial scale. For reliable design process, the wind loads should be represented as realistically as possible, including the fluid-structure interaction (FSI) dynamic effects on wind turbine blades. However, full-scale 3D FSI simulations for long-term wind loading remain of prohibitive computation cost. Thus, the model to quantify the wind loads proposed here is a simple, but not too simple to be representative for preliminary design studies.

5MW Class Gas Turbine Engine Test Cell (5MW급 발전용 가스터빈 엔진 성능시험 설비)

  • Nam, Sam-Sik;Song, Ju-Young;Kim, Sung-Hyun;Lee, Ki-Hoon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.339-342
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    • 2010
  • Doosan Heavy Industries & Construction Co., Ltd. constructed a gas turbine engine test cell to verify operating characteristics and design parameters of 5MW class gas turbine engine for power generation under developing. Engine test cell was designed to satisfy critical requirements to scrutinize all performance parameters of the engine with safe and reliability in accordance with design specification. As the test cell developed can effectively reproduce engine operation conditions covering from start-up to maximum power condition, it can be utilized to make a continuing design improvement of the engine based on practical test data at full stretch. Moreover, it is expected to be serviceable to develop derivative engines and be utilized to put them into serial production and contribute to a competitiveness reenforcement as a gas turbine engine manufacturer.

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Analysis of Performance Characteristics of Gas Turbine-Pressurized SOFC Hybrid Systems Considering Limiting Design Factors (제한요소를 고려한 가스터빈-가압형 SOFC 하이브리드 시스템의 성능특성 해석)

  • Yang Won Jun;Kim Tong Seop;Kim Jae Hwan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.11
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    • pp.1013-1020
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    • 2004
  • The hybrid system of gas turbine and fuel cell is expected to produce electricity more efficiently than conventional methods, especially in small power applications such as distributed generation. The solid oxide fuel cell (SOFC) is currently the most promising fuel cell for the hybrid system. To realize the conceptual advantages resulting from the hybridization of gas turbine and fuel cell, optimized construction of the whole system must be the most important. In this study, parametric design analyses for pressurized GT/SOFC systems have been peformed considering probable practical limiting design factors such as turbine inlet temperature, fuel cell operating temperature, temperature rise in the fuel cell and soon. Analyzed systems include various configurations depending on fuel reforming type and fuel supply method.