• Title/Summary/Keyword: Turbine Design

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20kW Turbine Development for OTEC System (20kW OTEC 터빈 개발)

  • Han, Sangjo;Seo, JongBeom
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.6
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    • pp.38-43
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    • 2014
  • In Ocean, the temperature of the deep sea water is always lower than that of the surface sea water. The temperature difference between the surface water and deep sea water is about $20^{\circ}C$. Based on thermodynamics, this temperature difference can be converted into mechanical power. The mechanical power can be converted to electricity through a generator. However, the temperature difference is relatively small compared with that of traditional steam turbines. It is difficult to apply the steam turbine technology for this small temperature difference directly. Therefore, the turbine for OTEC system using low temperature difference should be designed to meet the system requirement. The present study focuses on the development of the turbine for 20 kW OTEC system using R32. The paper includes the determination of working fluids, meridional design, turbine layout and 3D CFD results. With off-design points analysis, the full performance of 20kW OTEC turbine is investigated. Through the research, one stage radial type turbine with R32 as working fluid is successfully developed and can be applied to other high temperature heat source.

A Study on the Design of Control Logic for Wind Turbine Simulator having Similarity with 3MW Class Wind Turbine (3MW급 풍력터빈을 모사한 풍력터빈 시뮬레이터 제어로직 설계에 관한 연구)

  • Oh, Ki-Yong;Lee, Jae-Kyung;Park, Joon-Young;Lee, Jun-Shin
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.6
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    • pp.810-816
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    • 2012
  • As wind power has increased steadily, the importance of a condition monitoring system is being emphasized to maximize the availability and reliability of a wind turbine. To develop the advanced algorithms for fault detection and lifespan estimation, a wind turbine simulator is essential for verification of the proposed algorithms before applying them to a condition diagnosis & integrity prognosis system. The developed new-type simulator in this paper includes blades and various sensors as well as a motor, a gearbox and a generator of which the existing simulators generally consist. It also has similarity with a 3MW class wind turbine and can be used to acquire operational data from various operation conditions. This paper presents a design method of control logic for the wind turbine simulator, which gives a wind generation method and similar dynamic characteristics with the 3MW wind turbine. Finally, the proposed control logic is verified through experiments.

Parametric Study of a Fixed-blade Runner in an Ultra-low-head Gate Turbine

  • Mohamed Murshid Shamsuddeen;Duc Anh Nguyen;Jin-Hyuk Kim
    • New & Renewable Energy
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    • v.20 no.1
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    • pp.116-125
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    • 2024
  • Ultra-low-head is an unexplored classification among the sites in which hydroelectric power can be produced. This is typically owing to the low power output and the economic value of the turbines available in this segment. A turbine capable of operating in an ultra-low-head condition without the need of a dam to produce electricity is developed in this study. A gate structure installed at a shallow water channel acting as a weir generates artificial head for the turbine mounted on the gate to produce power. The turbine and generator are designed to be compact and submersible for an efficient and silent operation. The gate angle is adjustable to operate the turbine at varying flow rates. The turbine is designed and tested using computational fluid dynamics tools prior to manufacturing and experimental studies. A parametric study of the runner blade parameters is conducted to obtain the most efficient blade design with minimal hydraulic losses. These parameters include the runner stagger and runner leading edge flow angles. The selected runner design showed improved hydraulic characteristics of the turbine to operate in an ultra-low-head site with minimal losses.

Study on Structural Design of Glass/epoxy Composite Blade and Tower of Vertical Axis Wind Turbine System (수직축 풍력 발전 시스템의 유리/에폭시 복합재 블레이드 및 타워 구조 설계 연구)

  • Park, Hyunbum
    • Composites Research
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    • v.31 no.3
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    • pp.104-110
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    • 2018
  • This study is to propose the structural design and analysis procedure about composite blade and tower of vertical axis wind turbine technology. In this study, structural design of tower for vertical axis wind turbine was performed after vertical blade design and manufacturing. The structural design requirement and specification of blade and tower was investigated. After tower of structural design, the structural analysis of the tower was conducted by the finite element method. It was performed that the stress, deformation and natural frequency analysis at the applied loading. The design modification of tower configuration was proposed by structural analysis. It was confirmed that the final designed tower structure is safety through the structural analysis.

Aerodynamic design and optimization of a multi-stage axial flow turbine using a one-dimensional method

  • Xinyang Yin;Hanqiong Wang;Jinguang Yang;Yan Liu;Yang Zhao;Jinhu Yang
    • Advances in aircraft and spacecraft science
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    • v.10 no.3
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    • pp.245-256
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    • 2023
  • In order to improve aerodynamic performance of multi-stage axial flow turbines used in aircraft engines, a one-dimensional aerodynamic design and optimization framework is constructed. In the method, flow path is generated by solving mass continuation and energy conservation with loss computed by the Craig & Cox model; Also real gas properties has been taken into consideration. To obtain an optimal result, a multi-objective genetic algorithm is used to optimize the efficiencies and determine values of various design variables; Final design can be selected from obtained Pareto optimal solution sets. A three-stage axial turbine is used to verify the effectiveness of the developed optimization framework, and designs are checked by three-dimensional CFD simulation. Results show that the aerodynamic performance of the optimized turbine has been significantly improved at design point, with the total-to-total efficiency increased by 1.17% and the total-to-static efficiency increased by 1.48%. As for the off-design performance, the optimized one is improved at all working points except those at small mass flow.

Optimal Design for the Rotor Overlap of a Supersonic Impulse Turbine to Improve the Performance (초음속 충동형 터빈 성능개선을 위한 동익 오버랩 최적설계)

  • Cho, Jong-Jae;Seo, Jong-Chul;Kim, Kui-Soon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.325-330
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    • 2011
  • A rotor overlap technique was adapted to improve the performance of a axial turbine. The technique secured sufficient flow passage by additional height at the rotor tip and hub. especially in a supersonic turbine, the technique reduced the chance of chocking in the rotor passage, and made to be satisfied the design pressure ratio. However, the technique also made additional losses, like a pumping loss, expansion loss, etc. Therefore, a optimization technique was appled to maximize the improvement of the turbine performance. An approximate optimization method was used for the investigation to secure the computational efficiency. The design variables was shape factors of a rotor overlap. Results indicated that a significant improvement in turbine performance can be achieved through the optimization of the rotor overlap.

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Design, Fabrication, and Testing of a MEMS Microturbine

  • Jeon Byung Sun;Park Kun Joong;Song Seung Jin;Joo Young Chang;Min Kyoung Doug
    • Journal of Mechanical Science and Technology
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    • v.19 no.2
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    • pp.682-691
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    • 2005
  • This paper describes the design, fabrication, and testing of a microturbine developed at Seoul National University. Here, the term 'microturbine' refers to a radial turbine with a diameter on the order of a centimeter. Such devices can be used to transmit power for various systems. The turbine is designed using a commercial CFD code, and it has a design flow coefficient of 0.238 and work coefficient of 0.542. It has 31 stator blades and 24 rotor blades. A hydrodynamic journal bearing and hydrostatic thrust bearings counteract radial and axial forces on the rotor. The test turbine consists of a stack of five wafers and is fabricated by MEMS technology, using photolithography, DRIE, and bonding processes. The first, second, fourth, and fifth layers contain plumbing, and hydrostatic axial thrust bearings for the turbine. The third wafer contains the turbine's stator, rotor, and hydrodynamic journal bearings. Furthermore, a turbine test facility containing a flow control system and instrumentation has been designed and constructed. In performance tests, a maximum rotation speed of 11,400 rpm and flow rate of 16,000 sccm have been achieved.

Aeroelastic-aerodynamic analysis and bio-inspired flow sensor design for boundary layer velocity profiles of wind turbine blades with active external flaps

  • Sun, Xiao;Tao, Junliang;Li, Jiale;Dai, Qingli;Yu, Xiong
    • Smart Structures and Systems
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    • v.20 no.3
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    • pp.311-328
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    • 2017
  • The characteristics of boundary layers have significant effects on the aerodynamic forces and vibration of the wind turbine blade. The incorporation of active trailing edge flaps (ATEF) into wind turbine blades has been proven as an effective control approach for alleviation of load and vibration. This paper is aimed at investigating the effects of external trailing edge flaps on the flow pattern and velocity distribution within a boundary layer of a NREL 5MW reference wind turbine, as well as designing a new type of velocity sensors for future validation measurements. An aeroelastic-aerodynamic simulation with FAST-AeroDyn code was conducted on the entire wind turbine structure and the modifications were made on turbine blade sections with ATEF. The results of aeroelastic-aerodynamic simulations were combined with the results of two-dimensional computational fluid dynamic simulations. From these, the velocity profile of the boundary layer as well as the thickness variation with time under the influence of a simplified load case was calculated for four different blade-flap combinations (without flap, with $-5^{\circ}$, $0^{\circ}$, and $+5^{\circ}$ flap). In conjunction with the computational modeling of the characteristics of boundary layers, a bio-inspired hair flow sensor was designed for sensing the boundary flow field surrounding the turbine blades, which ultimately aims to provide real time data to design the control scheme of the flap structure. The sensor element design and performance were analyzed using both theoretical model and finite element method. A prototype sensor element with desired bio-mimicry responses was fabricated and validated, which will be further refined for integration with the turbine blade structures.

Rotordynamic design of a fuel pump and turbine for a 75 ton liquid rocket engine (75톤급 액체로켓 엔진용 연료펌프/터빈 회전체 동역학 설계)

  • Jeon, Seong-Min;Kwak, Hyun-Duck;Yoon, Suk-Hwan;Kim, Jin-Han
    • Aerospace Engineering and Technology
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    • v.6 no.1
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    • pp.201-208
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    • 2007
  • A fuel pump and turbine rotordynamic design is performed for a 75 ton thrust liquid rocket engine. A distance from the rear bearing to the turbine was considered as a design parameter for load distribution of the bearings. Asynchronous eigenvalue analysis was performed as a function of rotating speeds, turbine mass and bearing stiffness to investigate critical speed of the fuel pump and turbine. From the numerical analysis, it is found that the effect of the front bearing stiffness is negligible in the critical speed due to the large mass moment of inertia of the turbine. With the rear bearing stiffness over $2{\times}10^{8}N/m$ and the turbine mass below 20 kg, the critical speed of the fuel pump and turbine in long shaft case is at least 70 % higher than the operating speed 11,000 rpm.

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Design Performance Analysis of Solid Oxide Fuel Cell / Gas Turbine Hybrid Systems Considering Steam Injection (스팀분사를 고려한 SOFC/GT 하이브리드 시스템의 설계 성능 비교 분석)

  • Park, Sung-Ku;Kim, Tong-Seop
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3224-3229
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    • 2007
  • This study aims to analyse the influence of steam injection on the performance of hybrid systems combining a solid oxide fuel cell and a gas turbine. The steam is generated by recovering heat from the exhaust gas. Two system configurations, with difference being the operating pressure of the SOFC, are examined and effects of steam injection on performances of the two systems are compared. Two representative gas turbine pressure ratios are simulated and a wide range of both the fuel cell temperature and the turbine inlet temperature is examined. Without steam injection, the pressurized system generally exhibits better system efficiency than the ambient pressure system. Steam injection increases system power capacity for all design cases. However, its effect on system efficiency varies much depending on design conditions. The pressurized system hardly takes advantage of the steam injection in terms of the system efficiency. On the other hand, steam injection contributes to the efficiency improvement of the ambient pressure system in some design conditions. A higher pressure ratio provides a better chance of efficiency increase due to steam injection.

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