• Title/Summary/Keyword: Turbine & Shaft

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Study of Performance Diagnostics of Turbo-Shaft Engine for SUAV Using Thermodynamic Sensitivity (열역학적 민감도를 이용한 스마트 무인기용 터보축 엔진의 성능진단 연구)

  • Lee Daewon;Roh Taeseong;Choi Dongwhan
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.252-255
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    • 2005
  • The operation of a gas-turbine engine gradually deteriorates the performance of its main components and often generates the defects of its components. The GPA method has been usually used for the diagnosis of the deterioration. In this study, the diagnostic code of the engine performance using the thermodynamic sensitivity between the sensed parameters and the health parameters has been developed without an application of the commercial program. The single performance deterioration of the turbo-shaft engine for SUAV has been estimated with this code.

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Performance Diagnostics with Altitude Variation of Turbo-Shaft Engine using Gas Path Analysis (GPA 기법을 적용한 터보축 엔진의 고도 변화에 따른 성능진단)

  • Lee Eun-Young;Roh Tae-Seong;Choi Dong-Whan
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.218-221
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    • 2006
  • High reliability and minimization of operating cost are important problems for both engine-manufacturer and user in operation of gas-turbine engine, for which various performance diagnostics including a fault identification have been a major issue nowadays. Performance estimation in the off-design conditions, however, encounters problems of large errors and of poor convergence because of much required data to be evaluated. In this study, a diagnostics code of engine performance has been developed by using GPA(Gas Path Analysis). Quantitative performance deterioration of the turbo-shaft engine for SUAV has been estimated with altitude variation and is compared with that obtained by GSP code.

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The Atomization Mechanism and Spray Characteristics of Drum Type Rotary Atomizer (드럼형 회전연료노즐의 미립화 기구 및 분무특성 연구)

  • Lee, Dong-Hun;Choi, Hyun-Kyung;Choi, Seong-Man;You, Gyung-Won;Huh, Hwan-Il
    • Journal of the Korean Society of Propulsion Engineers
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    • v.12 no.2
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    • pp.57-65
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    • 2008
  • The atomization phenomena and spray characteristics of drum type rotary atomizer using centrifugal force from high rotational speed of gas turbine engine shaft were studied through rotary atomizer modeling analysis and experimental method. A test rig for rotary atomization that has range of $5,000{\sim}40,000\;rpm$ was used to make similarity for high speed rotating shaft. Spray visualization methodology and Phase Doppler Anemometry were also used to investigate the atomization mechanism and spray characteristics. We found that the rotating fuel spray has unique breakup process and we have to make breakup point earlier through increasing rotating speed to improve atomization performance.

Rotordynamic Analysis of Automotive Turbochargers Supported on Ball Bearings and Squeeze Film Dampers in Series: Effect of Squeeze Film Damper Design Parameters and Rotor Imbalances (볼 베어링과 스퀴즈 필름 댐퍼로 지지되는 차량용 터보차저의 회전체동역학 해석: 스퀴즈 필름 댐퍼 설계 인자와 회전체 불균형 질량의 영향)

  • Kim, Kyuman;Ryu, Keun
    • Tribology and Lubricants
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    • v.34 no.1
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    • pp.9-15
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    • 2018
  • Modern high-performance automotive turbochargers (TCs) implement ceramic hybrid angular contact ball bearings in series with squeeze film dampers (SFDs) to enhance transient responses, thereby reducing the overall emission levels. The current study predicts the rotordynamic responses of the commercial automotive TCs (compressor wheel diameter = ~53 mm, turbine wheel diameter = ~43 mm, and shaft diameter at the bearing locations = ~7 mm) supported on ball bearings and SFDs for various design parameters of SFDs, including radial clearance, axial length, lubricant viscosity, and rotor imbalance conditions (i.e., amplitudes and phase angles) while increasing rotor speed up to 150 krpm. This study validates the predictive rotor finite element model against measurements of mass, polar and transverse moments of inertia, and free-free mode natural frequencies and mode shapes. A nonlinear rotordynamic model integrates nonlinear force coefficients of SFDs to calculate the transient responses of the TC rotor-bearing system. The predicted results show that SFD radial clearances, as well as phase angles of rotor imbalances, have the paramount effect on the dynamic responses of TC shaft motions.

A Study on Fault Detection of a Turboshaft Engine Using Neural Network Method

  • Kong, Chang-Duk;Ki, Ja-Young;Lee, Chang-Ho
    • International Journal of Aeronautical and Space Sciences
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    • v.9 no.1
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    • pp.100-110
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    • 2008
  • It is not easy to monitor and identify all engine faults and conditions using conventional fault detection approaches like the GPA (Gas Path Analysis) method due to the nature and complexity of the faults. This study therefore focuses on a model based diagnostic method using Neural Network algorithms proposed for fault detection on a turbo shaft engine (PW 206C) selected as the power plant for a tilt rotor type unmanned aerial vehicle (Smart UAV). The model based diagnosis should be performed by a precise performance model. However component maps for the performance model were not provided by the engine manufacturer. Therefore they were generated by a new component map generation method, namely hybrid method using system identification and genetic algorithms that identifies inversely component characteristics from limited performance deck data provided by the engine manufacturer. Performance simulations at different operating conditions were performed on the PW206C turbo shaft engine using SIMULINK. In order to train the proposed BPNN (Back Propagation Neural Network), performance data sets obtained from performance analysis results using various implanted component degradations were used. The trained NN system could reasonably detect the faulted components including the fault pattern and quantity of the study engine at various operating conditions.

A Study on Performance Diagnostics of Turbo-Shaft Engine For SUAV Using Gas Path Analysis (GPA 기법을 적용한 스마트 무인기용 터보축 엔진의 성능진단에 관한 연구)

  • Lee, Eun-Young;Roh, Tae-Seong;Choi, Dong-Whan;Lee, Chang-Ho
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.3
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    • pp.82-89
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    • 2006
  • Recently operation and maintenance cost of gas turbine engines has been issued as a major parameter in terms of designing and manufacturing. Accordingly, the conception that the maintenance and repair of an engine has to be conducted in assembled condition has been spreaded out. However, it is possible only if the prediction of the engine performance is clearly identified. In this study, therefore, a diagnostic code of the engine performance has been developed by using GPA(Gas Path Analysis) and Fuzzy Logic which can analyze the engine performance and estimate the health parameters. The prediction of the quantitative performance deterioration of the established model of the turbo-shaft engine for SUAV has been achieved in a satisfied level compared to that obtained by GSP code.

A Study on the Analysis of Torsional Vibration of Branched Shafting System for Propulsion and Lift in Air Cushion Vehicle (공기부양선의 추진 및 부양축계 비틀림진동 해석 연구)

  • Son, Seon-Tae;Kim, Jung-Ryul
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.4
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    • pp.335-342
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    • 2007
  • A propulsion and lift shafting system in an air cushion vehicle is flexible multi-elements system which consists of two aeroderivative gas turbines with own bevel gears, four stage lift fan reduction gear, two stage propulsion reduction gear air propellers and high capacity of lifting fans. In addition, the system includes the multi-branched shafting with multi-gas turbine engines and thin walled shaft with flexible coupling. Such a branched shafting system has very intricate vibrating characteristics and especially, the thin walled shaft with flexible couplings can lower the torsional natural frequencies of shafting system to the extent that causes a resonance in the range of operating revolution. In this study, to evaluate vibrational characteristics some analytical methods for the propulsion and lift shafting system are studied. The analysis, including natural frequencies and mode shapes, for five operation cases of the system is conducted using ANSYS code with a equivalent mass-elastic model.

Development of Miniaturized High-Speed Air Spindle for Micro-Meso Components (미세부품가공을 위한 소형 초고속에어스펀들 개발)

  • Lee, Seung-Jun;Shin, In-Dong;Cha, Sao-Chang;Kim, Yong-Woo;Lee, Jong-Ryul;Lee, Deug-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.334-339
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    • 2010
  • The development of high-speed spindle have been studied extensively for micro machining in advanced industrial countries. The research of miniaturized high-speed air spindle is important part which needs for the micro machining process of high quality. So, This study was to carry out results about design characteristics of miniaturized high-speed air spindle. We had designed 4type turbines and shaft. They were simulated in use the computer simulation programs. We made them as products. They measured RPM (revolutions per minute). As a result of experiments, there was a contrast among 4type Turbines. it reached 384,000rpm in 4.5bar of air pressure. And, We tried to compare the results of measurement whit the results of computer simulation.

Study on Rub Vibration of Rotary Machine for Turbine Blade Diagnosis (터빈 블레이드 진단을 위한 회전기계 마찰 진동에 관한 연구)

  • Yu, Hyeon Tak;Ahn, Byung Hyun;Lee, Jong Myeong;Ha, Jeong Min;Choi, Byeong Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.6_spc
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    • pp.714-720
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    • 2016
  • Rubbing and misalignment are the most usual faults that occurs in rotating machinery and with them severe effect on power plant availability. Especially blade rubbing is hard to detect on FFT spectrum using the vibration signal. In this paper, the possibility of feature analysis of vibration signal is confirmed under blade rubbing and misalignment condition. And the lab-scale rotor test device provides the blade rubbing and shaft misalignment modes. Feature selection based on GA (genetic algorithm) is processed by the extracted feature of the time domain. Then, classification of the features is analyzed by using SVM (support vector machine) which is one of the machine learning algorithm. The results of features selection based on GA compared with those based on PCA (principal component analysis). According to the results, the possibility of feature analysis is confirmed. Therefore, blade rubbing and shaft misalignment can be diagnosed by feature of vibration signal.

A Study on Response Analysis by Transmission Error of Yaw Drive for 8 MW Large Capacity Wind Turbines (8 MW급 대용량 풍력발전기용 요 감속기 치합전달오차에 따른 응답해석에 관한 연구)

  • Seo-Won Jang;Se-Ho Park;Young-kuk Kim;Min-Woo Kim;Hyoung-Woo Lee
    • Journal of Wind Energy
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    • v.15 no.1
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    • pp.43-49
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    • 2024
  • This study performed a response analysis according to the transmission error of the yaw drive. To perform the response analysis, the excitation source of the transmission error was modeled and the outer ring of the first stage bearing and the outer ring of the output shaft bearing were used as measurement positions. The response results were analyzed based on the vibration tolerance values of AGMA 6000-B96. As a result of the response of the first stage bearing outer ring, the maximum displacement of the first stage planetary gear system was 5.59 and the maximum displacement of the second to fourth stage planetary gear systems was 4.21 ㎛ , 3.13 ㎛ , and 25.6 ㎛ . In the case of the output shaft bearing outer ring, the maximum displacement of the first stage planetary gear system was 1.73 ㎛, and the maximum displacement of the second to fourth stage planetary gear system was 1.94 ㎛, 0.73 ㎛, and 2.03 ㎛. According to AGMA 6000-B96, the vibration tolerance of first stage is 17.5 ㎛, and the vibration tolerance of the second to fourth stages is 58 ㎛, 80 ㎛, and 375 ㎛, which shows that the vibration tolerance is satisfied and it is safe.