• Title/Summary/Keyword: Tungsten arc

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Effect of the welding residual stress redistribution on impact absorption energy (재분포된 용접잔류응력이 충격흡수에너지에 미치는 영향)

  • Yang, Zhaorui;Lee, Youngseog
    • Journal of Welding and Joining
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    • v.33 no.1
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    • pp.72-79
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    • 2015
  • Evaluation of fracture toughness of welded structures has a significant influence on the structural design. However the residual stresses is redistributed while the welded structures is cut for preparing specimens. This study investigated an effect of the welding residual stress redistribution on the impact absorption energy of Charpy specimen. SA516Gr70 steel plate by at the flux cored arc welding (FCAW) and gas tungsten arc welding(GTAW) was cutting. Specimens for Charpy impact testing were taken from the welded plate. Two material removal mechanisms (wire cutting and water jet) were used to make the specimens. Welding residual stress and redistribution residual stress were measured using the XRD (X-Ray Diffraction) method. The amount of redistribution of residual stress depends on the different material removal mechanism. Redistribution of residual stress of reduced the impact absorption energy by 15%.

A Study on Friction stir welding Properties of Extruded Aluminum Panels for Rolling Stock (철도차량용 알루미늄 압출 패널의 마찰교반용접 특성에 관한 연구)

  • Park, Young-Bin;Goo, Byeong-Choon;Koo, Jeong-Seo
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2053-2058
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    • 2008
  • Extruded aluminium panels have been widely used for railway vehicle structures because of their light specific weight and other merit. In the past, GMAW (Gas Metal Arc Welding) and GTAW (Gas Tungsten Arc Welding) were mainly used to join aluminium panels. But recently friction stir welding (FSW) is widely used. due to its lots of advantage. In this study aluminium A6005-T6 which are used for car body structures was chosen. The influence of main parameters such as : pin rotating speed, welding speed, shoulder diameter, pin length and tilting angle on mechanical properties was examined. Optical microscope observation, micro hardness test and tensile test were carried out. Tensile strength of the stir welded plates is 74% of that of the base material.

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Pulse Inverter-type TIG Welders Using DC High Voltage Arc Start Method (직류고전압 아크스타트방식의 펄스인버터 TIG 용접기)

  • 임용식;김규식;원충연;최규하;목형수
    • The Transactions of the Korean Institute of Power Electronics
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    • v.5 no.3
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    • pp.238-245
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    • 2000
  • 본 논문은 펄스 인버터용 TIG(Tungsten Inert Gas) 아크 용접기를 구현하는 용접전원장치의 성능에 관하여 알아본다. 용접전류는 펄스형태로 제어되고 또한 안정된 아크와 좋은 용접성능을 얻을 수 있다. DC 고전압 아크 스타트 시스템을 채용한 TIG 아크용접기에 대해 토치와 용접전원 사이의 연장 케이블이 50m 나 되어도 아크 스타트이 실패 없이 용접을 행할 수 있음을 알 수 있었다. 따라서, 이 DC 고전압 아크 스타트방식을 이용한다면 용접 전원장치와 용접장이 멀리 떨어져 있는 조선소와 같은 장소에서 요용하리라 생각된다. 이를 확인하기 위하여 시뮬레이션 및 실험을 행하였다.

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Thermal aging effect on fracture toughness of GTAW/SMAW of 316L stainless steel: experiments and applicability of existing CASS models

  • Youn, Gyo-Geun;Kim, Yun-Jae;Miura, Yasufumi
    • Nuclear Engineering and Technology
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    • v.53 no.4
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    • pp.1357-1368
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    • 2021
  • This paper presents thermal aging effect on fracture toughness properties of GTAW (gas tungsten arc welding) and SMAW (shielded metal arc welding) of 316L stainless steels, and investigates the applicability of the existing three thermal aging models for CASS (cast stainless steels). Thermal aging was carried out at 350 ℃ for up to 15,000h and at 400 ℃ up to 8,000h. After aging, tensile and fracture toughness tests using 0.5T C(T) specimens were carried out at room temperature and at 288 ℃. Comparing with the predictions using three (ANL, French and H3T) thermal aging models for CASS show that the predictions can be very non-conservative at operating temperature, and thus that the existing thermal aging models for CASS cannot be applied to the welded stainless steels.

A Study of Fuzzy Control of Weld Pool Width in Gas Tungsten Arc Welding (Gas Tunsten Arc 용접에서 용융지폭의 퍼지 제어에 관한 연구)

  • Chung, Hyun-Kwon;Rhee, Se-Hun;Um, Ki-Woan
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.1
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    • pp.150-157
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    • 1997
  • Uniform weld pool shape is important in determining the weld quality. And weld pool width is one of the most dominant factors of the seld pool shape. In order to control the weld pool width, the fuzzy logic controller, which is well adapted to the complicated nonlinear systems such as welding, was used in this study. The weld pool image was obtained through CCD camera, and the weld pool width was calculated by processing the image. Uaing the calculated width, welding speed, as a control input, was inferred by the fuzzy logic controller. An uniform weld pool width can be successfully obtained regardless of the disturbances in the system.

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A Study on the GTAW of Magnesium Alloys (마그네슘 합금의 GTA 용접특성에 관한 연구)

  • Yun, Byeong-Hyeon;Jang, Ung-Seong
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.144-145
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    • 2007
  • Magnesium alloys are the lightest in commercial alloys. Also, they have high damping capacity and the shielding effect of electromagnetic waves. Recently, magnesium alloys have received considerable attention from the transportation industry. Many manufacturers of cars try to increase the use of magnesium alloys in their product. In order to evaluate the weldability of magnesium alloy, gas-tungsten arc welding(GTAW) have been applied to the AZ31, AZ61 and AZ91 alloys and established the optimum welding conditions.

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A Study on the Microstructural Characteristics of Tungsten by Boron Addition (붕소의 첨가에 따른 텅스텐의 미세조직 변화에 관한 연구)

  • Yoon, Kook Han;Kim, Young Do;Kim, Hyon Tae;Yoo, Myoung Ki;Choi, Ju
    • Analytical Science and Technology
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    • v.5 no.1
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    • pp.127-134
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    • 1992
  • Effects of boron addition on microstructure and phases of plasma are melted tungsten have been investigated by optical microscopy, scanning electron microscopy, Auger electron spectroscopy, X-ray diffractometer, measurements of grain size and hardness. The change in the microstructure upon boron addition was studied by optical microscopy. It was observed that the grain refinement was induced upon content within the limit of solubility. When the boron content was above the solubility limit, two phases of primary tungsten and eutectic structure were observed and confirmed by AES and XRD analysis. It was also shown that recrystallization temperature was increased and recrystallized grain size was reduced as boron content increased.

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Effects of Mn and C Addition on the Wear Resistance for the Recycled WC Dispersed Fe-base Hardfacing Weld (재생 WC 분산형 Fe계 하드페이싱 용접재료의 마모저항성에 미치는 Mn과 C 첨가의 영향)

  • Kang, Nam-hyun;Chae, Hyun-byung;Kim, Jun-ki;Choi, Jong-ha;Kim, Jeong-han
    • Korean Journal of Materials Research
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    • v.13 no.12
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    • pp.839-845
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    • 2003
  • The abrasion and impact wear resistance were investigated on the hardfacing weld dispersed with the recycled hard metal(HM). The HM was composed of the tungsten carbide(WC) reinforced metal matrix composite. The cored wire filled with the 25-35wt.% HM and 2-8wt.% of the alloying element, Fe-75Mn- 7C(FeMnC), was used for the gas metal arc(GMA) welding. By using the cored wire of the 25wt.% HM and FeMnC addition, the weld showed mostly constant wear loss for the abrasion as a function of the FeMnC content. This was due to the insufficient amount of the tungsten carbide formed during the GMA welding. The FeMnC addition to the 35wt.% HM did not improve the abrasion wear property since the amount of the tungsten carbide formed was decreased with respect to the FeMnC amount. The 6wt.% FeMnC addition to the 35wt.% HM exhibited the better impact wear resistance than the hardfacing weld by 40wt.% HM.

A Study on the Acoustic Emission Characteristics of Weld Heat Affected Zone in SWS 490A Steel(2) (SWS 490A 강의 용접 열영향부 음향방출 특성에 대한 연구(2))

  • Rhee, Zhang-Kyu;Woo, Chang-Ki
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.104-113
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    • 2006
  • The main objective of this study is to investigate the effect of compounded welding by using acoustic emission (AE) signals and doing a source location for weld heat affected zone (HAZ) through tensile testing. This study was carried out an SWS 490A high strength steel for electric shield metal arc welding, SMAW; $CO_2$ gas metal arc welding, GMAW($CO_2$); and gas tungsten arc welding, GTAW/TIG. Data displays are based on the measured parameters of the AE signals, along with environmental variables such as time and load. For instance, Gutenberg-Richter magnitude-frequency relationship (G-R MFR) offers useful b-value in data analysis. Namely event identification, source location gives the X- and Y-coordinates of the AE source. And K-means clustering analysis by Euclidean distance confirmed that was powerful to source location. Generally, strength of welded metal zone was stronger than strength of base metal. As the result, confirmed certainly that fracture is produced in HAZ instead of welded metal zone from source location.

Effect of weldability in shielding gases on the GTAW process of austenitic stainless steel (스테인레스강의 GTAW 기법에서 보호가스가 용접성에 미치는 영향)

  • Kim, Dae-Ju;Baek, Ho-Seong;Ryu, Seung-Hyeop;Go, Seong-Hun;Kim, Gyeong-Ju;Kim, Dae-Sun
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.63-65
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    • 2006
  • The paper deals with the effect of hydrogen or helium in argon as a shielding gas on GTA welding of austenitic stainless steel. The studies were carried out in GTA(Gas Tungsten Arc) welding with a non-consumable electrode in case with different volume additions of hydrogen or helium to the argon shielding gas, i.e $5%H_2,\;10%H_2$, 30%He and 67%He. The penetration, welding voltage, microstructure and mechanical property were examined. The deepest penetration was obtained from the sample which was welded under shielding gas of $10%H_2$. The studies showed that hydrogen or helium addition to argon changes the static characteristic of the welding arc. The hydrogen or helium addition to argon increases arc power and the quantity of the material melted. The weld metal penetration depth and its width increased with increasing hydrogen or helium content. Additionally, welding voltage increased with increasing hydrogen or helium content.

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