• Structural Engineering and Mechanics
• /
• v.91 no.1
• /
• pp.75-86
• /
• 2024

In this paper, the porous metal PM-35 is proposed as the filler material of filled thin-walled tubes (FTTs), and a series of experimental study is conducted to investigate the dynamic behavior and energy absorption performance of PM-35 filled thin-walled tubes under impact loading. Firstly, cylinder solid specimens of PM-35 steel are tested to investigate the impact mechanical behavior by using the Split Hopkinson pressure bar set (SHP); Secondly, the filled thin-walled tube specimens with different geometric parameters are designed and tested to investigate the feasibility of PM-35 steel applied in FTTs by the orthogonal test. According to the results of this research, it is concluded that PM-35 steel is with the excellent characteristics of high energy absorption capacity and low yield strength, which make it a potential filler material for FTTs. The micron-sizes pore structure of PM-35 is the main reason for the macroscopic mechanical behavior of PM-35 steel under impact loading, which makes the material to exhibit greater deformation when subjected to external forces and obviously improve the toughness of the material. In addition, PM-35 steel core-filled thin-wall tube has excellent energy absorption ability under high-speed impact, which shows great application potential in the anti-collision structure facilities of high-speed railway and maglev train. The parameter V0 is most sensitive to the energy absorption of FTT specimens under impact loading, and the sensitivity order of different variations to the energy absorption is loading speed V0>D/t>D/L. The loading efficiency of the FTT is affected by its different geometry, which is mainly determined by the sleeve material and the filling material, which are not sensitive to changes in loading speed V0, D/t and D/L parameters.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2007.05a
• /
• pp.254-257
• /
• 2007

In this study, hydroformability and mechanical properties of pre- and post- heat treated Al6061 tubes at different extrusion type were investigated. For the investigation, as-extruded, full annealed and T6-treated Al 6061 tubes at different extrusion type were prepared. To evaluate the hydroformability, uni-axial tensile test and free bulge test were performed at room temperature and $200^{\circ}C$. Also mechanical properties of hydroformed part at various pre- and post-heat treatments were estimated by tensile test. And the tensile test specimens were obtained from hexagonal prototype hydroformed tube at $200^{\circ}C$. As for the heat treatment, hydroformability of full annealed tube is 25% higher than that of extruded tube. The tensile strength and elongation were more than 330MPa and 12%, respectively, when hydroformed part was post-T6 treated after hydroforming of pre- full annealed tube. However, hydroformed part using T6 pre treated tube represents high strength and low elongation, 8%. Therefore, the T6 treatment after hydroforming for as-extruded tube is cost-effective. Hydroformability of Al6061 tube showed similar value for both extrusion types. But flow stress of seam tube showed $20{\sim}50MPa$ lower value.

• Journal of Mechanical Science and Technology
• /
• v.16 no.11
• /
• pp.1540-1549
• /
• 2002

Experimental results are presented for the effects of coil diameter, system pressure and mass flux on dryout pattern of two-phase flow in helically coiled tubes. Two tubes with coil diameters of 215 and 485 mm are used in the present study, Inlet system pressures range from 0.3 to 0.7 MPa, mass flux from 300 to 500 kg/㎡s, and heat flux from 36 to 80 kw/㎡. A partial dryout region exists because of the geometrical characteristics of the helically coiled tube. The length of the partial dryout region increases with coil diameter and system pressure. On the other hand, it decreases with increasing mass flux. The critical quality at the tube top side increases with mass flux, but decreases with increasing system pressure. This tendency is more notable when the coil diameter is larger. When the centrifugal force effect becomes stronger, dryout starts at the top and bottom sides of the tube. However, when the gravity effect becomes stronger, dryout is delayed at the tube bottom side. In some cases when the mass flux is low, dryout occurs earlier at the outer side than at the inner side of the tube because of film inversion.

• Journal of the Korean Solar Energy Society
• /
• v.25 no.1
• /
• pp.19-25
• /
• 2005

All-glass evacuated tube solar collectors consist of glass evacuated tubes and absorber tubes. Solar thermal energy from the sun is transferred to the working fluid through the glass evacuated tube and the absorber tube. Several collectors which have different absorber tubes are tested to find the effects of the absorber tube shapes and the operating conditions such as the incident heat flux and the flow rate. As the results, the efficiency of the collector which has a finned tube U tube is about $2{\sim}5%$ higher than that of the others in all cases on an average. And the collector has a finned U tube has the highest efficiency at the high flow rate and the low incident heat flux. In this condition, the outlet mean temperature is low and the heat loss becomes small. Also, it is known that the fin effect is greater than the shade effect.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
• /
• v.17 no.11
• /
• pp.1014-1021
• /
• 2005

Flow channels with non-circular cross-sections are encountered in a wide variety of heat exchangers. Accurate friction factor and Colburn j factor data are essential for the design and viable applications of such heat exchangers. In this study, an analysis is con ducted on heat transfer and pressure drop characteristics for tube-bundle heat exchanger with various arrangements of tubes, of which their geometry could easily be modified from a circular one in a harsh environment. The parameters investigated are aspect ratio, pitch, and inclined angle of tubes. The results obtained are: (1) Aspect ratio has larger influence on the j and f factor than pitch; (2) As aspect ratio increases, both j and f factors decrease; (3) The high performance is achieved when the pitch and aspect ratio are in the range of 1.5${\~}$2.5 and 1.25${\~}$2.0, respectively; and (4) the inclined arrangements of tubes show unfavorable results for both heat transfer and pressure drop characteristics in spite of the positive possibility of condensate removals in a latent heat recovery system.

• Corrosion Science and Technology
• /
• v.5 no.4
• /
• pp.123-128
• /
• 2006

It was analyzed the causes of boiler tube rupture due to a degradation and corrosion on the boiler tubes in fossil power plant. The experiments were carried out among samples taken from the operating facilities. The result were analyzed based on experimental results from mechanical strength, microstructure observation, and hardness measurement in order to determine the cause of local rupture on boiler tubes. In general, 2.25Cr-1Mo steel generates carbides, it is coarsened, its ductility and strength abruptly decreased as degradation is in progress, In order to confirm this phenomenon, we observed changes of the mount of Cr and Mo of carbide by carrying out EDX chemical composition analysis. The amount of Cr and Mo in the degraded material or service exposed material gradually increased the amount of Mo but initially they were almost maintained at the same amount. Furthermore, we observed that the carbide become coarsened both in the grain and at the grain boundary. Tensile test was carried out to measure a material hardness and to recognize a drop-off of hardness. Overall result for tensile strength and hardness turned out to be lower than new material and mechanical strength and hardness was degraded as the material degradation was in progress.

• Journal of Korean Society of Water and Wastewater
• /
• v.20 no.1
• /
• pp.44-52
• /
• 2006

Bio-filtration processes using honeycomb tubes (process 1) and aeration and manganese-sand filtration (process 2) were evaluated for the biological manganese removal efficiency. The concentration of manganese at effluent was stabilized after 20days operation in process 1. It was estimated the required time for attaching and growing microorganisms to honeycomb tubes. In long term of operation periods, manganese removal efficiency was dropped for the excessively attached biofilm and manganese dioxide to honeycomb tubes. It took several days for normal operation in process 2, after that manganese removal efficiency was increased to 98% and stabilized for 1.5 years. Microorganisms in process 1 and 2 were isolated and cultured to characterize manganese-oxidizing bacteria. Among the four types of colony, light brown colony was turned blue color by leuco crystal violet spot test. Stenotropomonas genus, known as manganese-oxidizing bacteria, was identified by 16S rDNA partial sequencing analysis which was isolated in process 1 and 2. For the biological treatment to remove manganese, these two considerations are important. One is to choose the proper media attaching manganese oxidant, another one is to define the cultural condition of isolated manganese-oxidizing bacteria.

• Transactions of the Korean Society of Pressure Vessels and Piping
• /
• v.7 no.2
• /
• pp.14-20
• /
• 2011

The end of design lifetime for Wolsong unit 1 will be reached on 20th November in 2012. So the license renewal documents for the continuous operation of Wolsong unit 1 is under reviewing now. Major components of primary system such as pressure tubes, feeder pipes including delayed neutron monitoring system tubing are being replaced and many components of secondary system are also being repaired. In this paper, the assessment on the wear degradation of delayed neutron monitoring system tubing(on the other hand, DN tube was called) was performed for the ageing management of the same component. The wear defects of this component was one of causes that resulted in heavy water leakage accidents. Therefore design specifications of Wolsong uint 1 and heavy water leakage accidents of pressurized heavy water reactors were reviewed and causes of wear defect for DN tubes were analyzed. Wear propagation equations based on the heavy water leakage history were made and the proper repairing time was possible to be expected if the continued operation was considered. Finally design change items of DN tubes that were conducted for the long term operation of Wolsong unit 1 are introduced.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.27 no.12
• /
• pp.1772-1780
• /
• 2003

An optimal soot blowing system has been developed for an optimal operation of power utility boilers by both minimization of the use of steam and the number of soot blowers worked during soot blowing. Traditionally, the soot blowing system has been operated manually by operators. However, it causes the reduction of power and thermal performance degradation because all soot blowers installed in the plant should be worked simultaneously even there are lots of tubes those are not contaminated by slagging or fouling. Heat transfer area is divided into four groups, furnace, convection area including superheater, reheater and economizer, and air preheater in the present study. The condition of cleanness of the tubes is calculated by several parameters obtained by sensors. Then, a part of soot blowers works automatically where boiler tubes are contaminated. This system has been applied in a practical power plant. Therefore, comparison has been done between this system and manual operation and the results are discussed.

• International Journal of Automotive Technology
• /
• v.3 no.4
• /
• pp.137-145
• /
• 2002

Automobiles should be designed to meet the requirements and standards for the protections of passengers in a car accident. One of safety factors is an absorbing capacity in collision. Many vehicles have been designed based on the criterion of the absorbing capacity. Therefore a controller has been developed in order to control and increase the absorbing capacity of impact energy in automobile collision. The capacity of impact energy will be improved regardless of vehicular-structure members and shapes. An air-pressure horizontal impact tester for crushing has been built up for the evaluation of energy absorbing characteristics in collision. Influence of height, thickness and clearance in the controller have been considered to predict and control the energy absorbing capacity. Aluminum alloy (Al) tubes (30,39,44 m in inner dia. and 0.8, 1.0, 1.2 m in thickness) are tested by axial loading. The energy absorbing capacity of Al tubes have been estimated in cases of with-controller and without-controller. respectively based on height. thickness, clearance of an controller.