• Title/Summary/Keyword: Tube-shape

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Studies on the Shape Optimization of Connecting Element for Hydro-Embedding (하이드로 임베딩시 체결용 연결요소의 형상 최적화 연구)

  • Kim B. J.;Kim D. K.;Kim D. J.;Moon Y. H.
    • Transactions of Materials Processing
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    • v.14 no.9 s.81
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    • pp.756-763
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    • 2005
  • The applicability and productivity of hydroforming process can be increased by combining pre- and post-forming processes such as the bending, piercing and embedding process. For the fabrication of automotive parts, the hollow bodies with connecting nuts are widely used to connect parts together. Hollow body with connecting nuts has been conventionally fabricated by welding nuts or screwing in autobody screws. It requires multiple steps and devices fur the welding and/or screwing Therefore in this study, hydro-embedding process that combines the hydraulic embedding of connecting element(nut) with hydroforming process is investigated. Studies on the hydro-embedding technology have been performed to optimize the shape of the connecting element by analyzing the deformed mode of the embedded tube The effects of the shape of the screw tip, screw thread and shape of thread on the connection force between the tube and the connecting element have been investigated to optimize the shape of connecting element. Finite element analysis has also been performed to provide deformation behaviors of the tube surrounding a hole produced by hydro-embedding.

Effect of Punch Shapes on Failure Instability of Expansion Tube (펀치형상이 팽창튜브의 파단불안전성에 미치는 영향)

  • Choi, Won-Mok;Kwon, Tae-Su;Jung, Hyun-Sung;Kim, Jing-Sung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.2
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    • pp.125-132
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    • 2011
  • The rupture of an expansion tube is mainly affected by the expansion ratio and the external shape of the punch used to expand the tube. In order to prevent the tube from rupture, the effect of the external shape of the punch should be considered in the design. The aim of this paper is to confirm the effect of key design parameters of the punch on rupture of the tube using a finite element analysis with a ductile damage model. The results of the analysis indicated that the expansion ratio of the tube was mainly affected by variation of the radius of the punch. However, the rupture was more affected by variation of the punch angle than the radius of the punch. The existence of a specific punch angle at which rupture did not occur, even if the radius of the punch was increased, was found from the results.

Ice-formation phenomena for laminar water flow in a stenotic tube (협착관내 층류유동에서 물의 결빙현상)

  • 서정세;김무근;노승탁;임장순
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.10 no.1
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    • pp.11-21
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    • 1998
  • A numerical study is made on the ice-formation for water flow inside a stenotic tube. The study takes into account the interaction existing between the laminar flow and the stenotic port in the circular tube. In the solution strategy, the present study is substantially distinguished from the existing works In that the complete set of governing equations in both the solid and liquid regions are resolved. In a channel flow between parallel plates, the agreement of predictions and available experimental data is very good. Numerical results are mainly obtained by varying the height and length of a stenotic shape and additionally for several temperatures of the wall and inlet of tube. The results show that the shape of stenotic port has the great effect on the thickness of the solidification layer in the tube. As the height of a stenosis grows and the length of a stenosis decreases, the ice layer thickness near the stenotic port is thinner due to backward flow caused by the sudden expansion of water tunnel. It is also found that the ice layer becomes more fat In accordance with Reynolds number and the temperature of the wall and inlet of tube decreased.

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Ice Making Characteristics According to Changing Shape of Ice Making Tube (제빙관의 형태변화에 따른 제빙특성)

  • Jung, Eun-Ho;Park, KI-Won
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.5
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    • pp.291-296
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    • 2009
  • Ice accumulating system patterned ice-an-coil is the way of refrigerating regenerative materials on the surface of copper-tube inserted into the inside of ice-storage. The study experimented to understand ice-an-coil type ice making characteristics according to changing shape of ice making tube. The experiment were carried out under various conditions, that used brine temperature($-l0^{\circ}C$, $-6^{\circ}C$) brine flow rate(l.0m/s, 1.8m/s) and inlet water temperature($6^{\circ}C$, $12^{\circ}C$) etc. Mass of ice per making area increased according to the decrease of the brine temperature and inlet water temperature, but that was increased according to the increase of the brine flow rate. And I set up two hypotheses and compared the capacity of ice-making of the two cases; each had the same thermal area and one had an round-shaped copper tube but the other had an oval-shaped copper tube.

An Investigation of Tensile Specimen Appearance for Slender Tubular Products by Copper (구리재질 세관(細管)의 인장시편 형상에 대한 고찰)

  • Kim S.Y.;Kim H.I.;Cho S.K.;Bae B.K.;Seok C.S.;Lee J.K.;Mo J.Y.;Park D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.2001-2005
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    • 2005
  • The tensile test is generally used to measure mechanical properties with conventional fracture test. This test is extremely certain method to measure Young's modulus, yield strength, tensile strength and so on. ASTM, by international standard, prescribes two classes of tensile tests in tubular products. One is method that specimens aren't done by any process with Tube-shape. The other is that specimens are made on process for C-shape. In this paper, we would like to present the new-shape specimens for the tensile test. The presented specimen's shape is that put two pieces of C-shape specimens together. Besides a load point and a support point are fixed like Tube-shape specimens. This shape of specimen has a difference that existing specimen is made on one-step process out this specimen is made on two-step process. This shape is considered that stress concentration phenomenon occurs at the reduced section if a specimen is made on one step process.

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Study on Garment Design Application of Tube-Shaped String (튜브형태의 끈(Tube-Shaped String)을 활용한 의상 디자인 연구)

  • An, Hyosun;Lee, Inseong
    • Journal of the Korean Society of Costume
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    • v.64 no.6
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    • pp.91-101
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    • 2014
  • String, as clothing material, has played a functional, symbolic and decorative role in garment traditionally. The string has a shape of continuous line, which is one of the basic elements for the design: points, lines and sides. It can effectively represent the silhouette by making our vision flow to a certain direction. This study reinterprets the traditional form of string in a new modern way by developing "Tube-Shaped String" which has an empty hole in the middle. As a creative attempt, the new tube-shaped string can be used for fashion design by applying it to unique shapes, colors, textures, and draping expressions. In a role dimension, this string can become the main fabric material. The methods of the study are as follows. First, it examines the traditional shape and role of string in the history of garment. Second, it studies modern designers, such as Christian Dior, Ann Demeulemeester, Dolce & Gabbana, and 3.1 Phillip Lim, who have applied the string to their design, and have explored the various potentials of the string in the past four years. Finally, based on the theoretical research and practical analysis, this study creates a new tube-shaped string, applying its own technique to fabricating three garments: jacket, dress, and body suit. As a result, each garment shows unique silhouettes, rich texture and color, and rhythmical movement. The unique silhouettes reflect the shape and movement of different bodies. The texture and color are created through the shades of the string which come from the overlapping strips. The garments come with an unbeatable aesthetic design compared to conventional uniform design. As a new material in clothing, this tube-shaped string can be developed to satisfy the public, which has widely varying tastes in fashion.

Design of a Mandrel for Expansion of the Tube of the Heat Exchanger (열교환기 튜브확관을 위한 맨드렐 설계)

  • Kang, H.S.;Kim, D.S.
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.430-434
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    • 2004
  • Specifically designed mandrel is needed to expand tube of the heat exchanger with inner grooves. Configuration of the expanded tube depends upon the shape and feeding velocity of the mandrel. 3D simulation software LS-DYNA was used to obtain optimum design conditions of the mandrel. We show how configuration of the expanded tube varies with different design parameters such as the approaching angle, diameter , and the feeding velocity of the mandrel. Material property data for analysis were obtained through experiments with SHPB ( Split Hopkinson Pressure Bars ).

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A Study of Ice-Formation Phenomena on Freezing of Flowing Water in a Stenotic Tube

  • Suh, Jeong-Se;Kim, Moo-Geun;Ro, Sung-Tack;Yim, Chang-Soon
    • International Journal of Air-Conditioning and Refrigeration
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    • v.7
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    • pp.1-10
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    • 1999
  • In this study, a numerical analysis is made on the ice-formation for laminar water flow inside a stenotic tube. The study takes into account the interaction between the laminar flow and the stenotic port in the circular tube. The purpose of the present numerical investigation is to assess the effect of a stenotic shape on the instantaneous shape of the flow passage during freezing upstream/downstream of the stenotic channel. In the solution strategy, the present study is substantially distinguished from the existing works in that the complete set of governing equations in both the solid and liquid regions are resolved. In a channel flow between parallel plates, the agreement between the of predictions and the available experimental data is very good. Numerical analyses are performed for parametric variations of the position and heights of stenotic shape and flow rate. The results show that the stenotic shape has the great effect on the thickness of the solidification layer inside the tube. As the height of a stenosis grows and the length of a stenosis decreases, the ice layer thickness near the stenotic port is thinner, due to backward flow caused by the sudden expansion of a water tunnel. It is found that the flow passage has a slight uniform taper up to the stenotic channel, at which a sudden expansion is observed. It is also shown that the ice layer becomes more fat in accordance with its Reynolds number.

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Loading Path Optimization in Aluminum Tube Hydroforming using Response Surface Method (반응표면법을 이용한 알루미늄 튜브 하이드로포밍의 하중경로 최적화)

  • Lim, H.T.;Kim, H.J.;Kim, H.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.314-317
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    • 2007
  • Automotive rear subframe of aluminum tube was developed by using hydroforming process, based on the numerical analysis and physical tryouts. In the previous study, the effect of prebending was evaluated on the basis of forming limit diagram which had been obtained from free bulging, T-shape forming and cross-shape forming, using the developed tube hydroformability testing system. In order to get the sound products, appropriate internal pressure is to be imposed corresponding to the axial feeding. In this study, the loading path, the combination of internal pressure and axial feeding during the process, was optimized to ensure minimum thickness variation and dimensional accuracy, by using response surface method.

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Fretting-Wear Characteristics of Steam Generator Tubes by Foreign Object

  • Jo Jong Chull;Jhung Myung Jo;Kim Woong Sik;Choi Young Hwan;Kim Hho Jung;Kim Tae Hyung
    • Nuclear Engineering and Technology
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    • v.35 no.5
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    • pp.442-453
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    • 2003
  • This study investigates the safety assessment of the potential for fretting-wear damages on steam generator (SG) U-tubes caused by foreign object in operating nuclear power plants. The operating SG shell-side flow field conditions are obtained from three-dimensional SG flow calculation using the ATHOS3 code. Modal analyses are performed for the finite element modelings of U-tubes to get the natural frequency, corresponding mode shape and participation factor. The wear rate of U-tube caused by foreign object is calculated using the Archard formula and the remaining life of the tube is predicted. Also, discussed in this study is the effect of the flow velocity and vibration of the tube on the remaining life of the tube.