• Title/Summary/Keyword: Tube failure

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The Failure Analysis of Boiler Tube for High Temperature and High Pressure Service (고온고압용 보일러 튜브의 파손 원인분석)

  • Lee, Jong-Hun;Yu, Wi-Do
    • 연구논문집
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    • s.30
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    • pp.121-128
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    • 2000
  • The failed tube received for this study has been used for approximately 10 year at $330^{\circ}C$ in a steam production boiler tube was fractured in the transversed direction to tube length, and fracture mode was typically intergranulas type without the plastic deformation. The fracture surface was covered by the oxide scale formed from the intermal high pressure steam at high temperature. The microstructure was not nearly thermal-degraded during the service. From this result, we can conclude that the oxide film was proferentialy formed into the grainboundary and this grainboundary oxide film was brittle-fractured by the thermal stress in the longitudinal direction to the tube brittle intergranular fracture mode.

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Development of Creep Deflection Analysis Method and Program for CANDU Pressure Tube (중수로 압력관의 크리프 처짐 해석 기법 및 프로그램 개발)

  • Shim, Do-Jun;Huh, Nam-Su;Park, Bo-Kyu;Chang, Yoon-Suk;Kim, Yun-Jae;Kim, Young-Jin;Jung, Hyun-Kyu
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.66-71
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    • 2004
  • Estimation of the CANDU pressure tube deflection is important since the deflection may cause significant structural failure due to hydrogen diffusion and blister. However, there is no appropriate engineering model to estimate it exactly. The purpose of this paper is to propose a new analysis method and program to resolve this issue. For development of proper analysis method, a series of finite element analyses has been carried under elastic-creep condition. In addition, for effective estimation of the creep deflection, an analysis program named PC-DAS was developed based on the proposed method. Comparison of simple case study results with corresponding reference ones showed good agreement. Therefore, the proposed method and program can be utilized as one of valuable toolkit for integrity assessment of CANDU pressure tube.

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Seismic Performance Evaluation of Tube Systems with Buckling Restrained Braces (비좌굴 가새가 설치된 튜브 시스템의 내진성능 평가)

  • Yang, Jung-Ho;Lee, Joon-Ho;Kim, Jin-Koo
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2006.03a
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    • pp.191-197
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    • 2006
  • In this paper 35- and 72-story tube system and trussed tube system were designed and their seismic performances were evaluated by nonlinear static analysis. According to the analysis results, the tube system structures retained high stiffness and strength; however they showed brittle failure mode due to the yielding of columns. In the case of trussed tube system, columns in the side-side buckled first followed by the buckling of the braces. When buckling-restrained braces were applied, plastic hinges formed in the lower stories gradually spreads to the higher stories, resulting in ductile behavior.

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Behavior of gusset plate-T0-CCFT connections with different configurations

  • Hassan, M.M.;Ramadan, H.M.;Naeem, M.;Mourad, S.A.
    • Steel and Composite Structures
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    • v.17 no.5
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    • pp.735-751
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    • 2014
  • Concrete-filled steel tube (CFT) composite columns, either circular (CCFT) or rectangular (RCFT), have many economical and aesthetic advantages but the behavior of their connections are complicated. This study aims to investigate, through an experimental program, the performance and behavior of different connections configurations between circular concrete filled steel tube columns (CCFT) and gusset plates subjected to shear and axial compression loadings. The study included seventeen connection subassemblies consisting of a fixed length steel tube and gusset plate connected to the tube end with different details tested under half cyclic loading. A notable effect was observed on the behavior of the connections due to its detailing changes with respect to capacity, failure mode, ductility, and stress distribution.

Experimental research on load-bearing capacity of cast steel joints for beam-to-column

  • Han, Qinghua;Liu, Mingjie;Lu, Yan
    • Structural Engineering and Mechanics
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    • v.56 no.1
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    • pp.67-83
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    • 2015
  • The load transfer mechanism and load-bearing capacity of cast steel joints for H-shaped beam to square tube column connection are studied based on the deformation compatibility theory. Then the monotonic tensile experiments are conducted for 12 specimens about the cast steel joints for H-shaped beam to square tube column connection. The findings are that the tensile bearing capacity of the cast steel joints for beam-column connection depends on the ring of cast steel stiffener. The tensile fracture happens at the ring of the cast steel stiffener when the joint fails. The thickness of square tube column has little influence on the bearing capacity of the joint. The square tube column buckles while the joint without concrete filled, but the strength failure happens for the joint with concrete filled column. And the length of welding connection between square tube column and cast steel stiffener has little influence on the load-bearing capacity of the cast steel joint. Finally it is shown that the load-bearing capacity of the joints for H-shaped beam to concrete filled square tube column connection is larger than that of the joints for H-shaped beam to square tube column connection by 10% to 15%.

Assessment of Steam Generator Tubes with Multiple Axial Through-Wall Cracks (축방향 다중관통균열이 존재하는 증기발생기 세관 평가법)

  • Moon, Seong-In;Chang, Yoon-Suk;Kim, Young-Jin;Lee, Jin-Ho;Song, Myung-Ho;Choi, Young-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.11
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    • pp.1741-1751
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    • 2004
  • It is commonly requested that the steam generator tubes wall-thinned in excess of 40% should be plugged. However, the plugging criterion is known to be too conservative for some locations and types of defects and its application is limited to a single crack in spite of the fact that the occurrence of multiple through-wall cracks is more common in general. The objective of this research is to propose the optimum failure prediction models for two adjacent through-wall cracks in steam generator tubes. The conservatism of the present plugging criteria was reviewed using the existing failure prediction models for a single crack, and six new failure prediction models for multiple through-wall cracks have been introduced. Then, in order to determine the optimum ones among these new local or global failure prediction models, a series of plastic collapse tests and corresponding finite element analyses for two adjacent through-wall cracks in thin plate were carried out. Thereby, the reaction force model, plastic zone contact model and COD (Crack-Opening Displacement) base model were selected as the optimum ones for assessment of steam generator tubes with multiple through-wall cracks. The selected optimum failure prediction models, finally, were used to estimate the coalescence pressure of two adjacent through-wall cracks in steam generator tubes.

Corrosion Failure Analysis of the Convection Part of District Heating Peak Load Boiler (지역난방 첨두부하보일러 대류부 부식 파손 분석)

  • Kim, Youngsu;Chae, Hobyung;Hong, Minki;Song, Min Ji;Cho, Jeongmin;Kim, Woo Cheol;Ha, Tae Baek;Lee, Soo Yeol
    • Corrosion Science and Technology
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    • v.18 no.2
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    • pp.55-60
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    • 2019
  • Corrosion failure in the convection part of peak load boiler (PLB) of the district heating system led to water leakage. Herein, Internal Rotary Inspection System (IRIS) inspection was employed to examine wall thinning and the cause of leakage in the flue tube. The corrosive products of the turbulator and tube were investigated using scanning electron microscope combined with energy dispersive spectroscopy, X-ray diffraction, and inductively coupled plasma (ICP). Majority of the serious corrosion damage was observed near the turbulator located in the upper flue tube. ICP analysis of the boiler water revealed oxide formation of sodium chloride in the lower end part of the flue tube. A cross-sectional view of the turbulator revealed the presence of double-layers of the oxide film, indicating environmental change during operation associated with water leakage. The outer surface of the turbulator consisted of the acid oxides such as $NO_x$ and $SO_x$ along with sodium and chloride ions. Dew-point corrosion is hypothesized as the main cause for the formation of acid oxides in the region of contact of the flue tube and the turbulator.

Experimental study on through-beam connection system for concrete filled steel tube column-RC beam

  • Tian, Chunyu;Xiao, Congzhen;Chen, Tao;Fu, Xueyi
    • Steel and Composite Structures
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    • v.16 no.2
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    • pp.187-201
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    • 2014
  • A new through-beam connection system for a concrete filled steel tube column to RC beam is proposed. In this connection, there are openings on the steel tube while the reinforced concrete beams are continuous in the joint zone. The moment and shear force at the beam ends can be transferred to column by continuous rebar and concrete. The weakening of the axial load and shear bearing capacity due to the opening of the steel tube can be compensated by strengthening steel tube at joint zone. Using this connection, construction of the joint can be made more convenient since welding and hole drilling in situ can be avoided. Axial compression and reversed cyclic loading tests on specimens were carried out to evaluate performance of the new beam-column connection. Load-deflection performance, typical failure modes, stress and strain distributions, and the energy dissipation capacity were obtained. The experimental results showed that the new connection have good bearing capacity, superior ductility and energy dissipation capacity by effectively strengthen the steel tube at joint zone. According to the test and analysis results, some suggestions were proposed to design method of this new connection.

Validation study of integrated intubation tube with stylet(IITS) in tracheal intubation (기관내삽관에서 속심일체형 삽관튜브 용이성에 관한 연구)

  • Yun, Hyeong-Wan;Lee, Jae-Min;Jung, Ji-Yeon
    • The Korean Journal of Emergency Medical Services
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    • v.23 no.3
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    • pp.111-121
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    • 2019
  • Purpose: Difficult organs or locations or inadequate tube intubations can cause complications. There are some cases in which the tube location changes or the tube is removed due to processing inside the organ while installing the stylet or rapid stylet removal. Thus, this study aimed to evaluate and develop an integrated intubation tube with stylet (IITS) for easier intubation of organs in emergency cases and reduce complications caused by the stylet. Methods: This study used a "Laerdal Airway Management Trainer". For stylet intubation, procedure No. 14 of the national practical test protocol was followed, but the removal step was omitted. In this study, each emergency case was intubated with an IITS, in which the stylet was not inserted or removed separately even though it has the function of an organ intubation stylet. Results: The existing classic ET intubation method had a success rate of 100% and had an average intubation time of 21.75 seconds, The developed IITS method was also successful in all cases and had an average intubation time of 15.78 seconds. Conclusion: Application of an IITS is expected to reduce intubation time and decrease inappropriate depth and intubation failure due to stylet removal, therefore improving the efficiency of airway maintenance.

Behaviour of lightweight aggregate concrete-filled steel tube under horizontal cyclic load

  • Fu, Zhongqiu;Ji, Bohai;Wu, Dongyang;Yu, Zhenpeng
    • Steel and Composite Structures
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    • v.32 no.6
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    • pp.717-729
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    • 2019
  • A horizontal cyclic test was carried out to study the seismic performance of lightweight aggregate concrete filled steel tube (LACFST). The constitutive and hysteretic model of core lightweight aggregate concrete (LAC) was proposed for finite element simulation. The stress and strain changes of the steel tube and concrete filled inside were measured in the experiment, and the failure mode, hysteresis curve, skeleton curve, and strain curve of the test specimens were obtained. The influence of axial compression ratio, diameter-thickness ratio and material strength were analysed based on finite element model. The results show that the hysteresis curve of LACFST indicated favourable ductility, energy dissipation, and seismic performance. The LACFST failed when the concrete in the bottom first crushed and the steel tube then bulged, thus axial force imposed by prestressing was proved to be feasible. The proposed constitutive model and hysteretic model of LAC under the constraint of its steel tube was reliable. The bearing capacity and ductility of the specimen increase significantly with increasing thickness of the steel tube. The bearing capacity of the member improves while the ductility and energy dissipation performance slightly decreased with the increasing strength of the steel and concrete.