• Title/Summary/Keyword: Tribology parameter

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On-line Monitoring of Tribology Parameters and Fault Diagnosis for Disc Brake System

  • Yang Zhao-Jian;Kim Seock-Sam
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.224-228
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    • 2003
  • The basic Principles and methods of the on-line monitoring of tribology parameters (friction coefficient and wear allowance) and fault diagnosis for the hoist disc brake system were introduced, the method were based on the spring force and oil pressure of the brake system and the hoist kinematics parameters. The experiment on the monitoring and diagnosis of hoist brake system were carried out. The research results showed: the monitoring and diagnosis methods are feasible.

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Finite Element Analysis of Temperature Distribution and Thermally Caused Deformation in Ventilated Disk Brakes

  • Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.150-155
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    • 1995
  • In order to analyze the thermal effects of the rotor models, the finite element technique was used in this study. The length of the hat was investigated as a design parameter. At the start of each brake application the disk surface temperature rapidly increases to a maximum value and then decays due to external cooling and thermal conduction to the hat. The calculated results indicate that the long length of the hat shows the minimum deformation in axial direction, which is related to the thermal problems, coned wear, vibration and noise.

Optimization Design of an Aluminum Tube for an OPC Drum using Taguchi's Experimental Method (다구찌 실험법을 이용한 OPC 드럼용 튜브의 최적설계 연구)

  • Kim, Chung-Kyun;Oh, Kyoung-Seok
    • Tribology and Lubricants
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    • v.23 no.3
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    • pp.103-108
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    • 2007
  • In this paper, the optimized design and strength analysis have been presented based on the finite element and Taguchi's experimental methods. The stress, strain and displacement characteristics of OPC drum tubes are affected by rolling contact pressures between an OPC drum tube and a paper, design parameters of an aluminum tube and material properties. The OPC drum tubes with nine different geometrical models are analyzed for design parameters that are related to the outer diameter, the thickness, and the length of an aluminum tube for a toner cartridge. The optimized design parameters for an aluminum tube may be selected as the outer diameter of 28 mm, the thickness of 0.8 mm, and the length of 220 mm. But the currently used aluminum tube for a laser printer is fairly optimized based on the Taguchi's design analysis. The calculated FEM results showed that the affection ratio of the design parameter t, which may control the strength of an aluminum tube, is the most influential parameter among the length and an outer diameter of a tube.

An Experimental Study on the Wear and Vibrational Characteristics Resulted from Rotordynamics System Failure(I) (회전기계 파손에 따른 마멸 및 진동 특성(I))

  • Kang, Ki-Hong;Yoon, Eui-Sung;Chang, Rae-Hyuk;Kong, Ho-Sung;Kim, Seong-Jong;Lee, Yong-Bok;Kim, Chang-Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.43-52
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    • 2001
  • Condition monitoring plays a vital role since it sustains the reliable operation of industrial plant and machinery in the pursuit of economic whole life operation. In order to achieve this goal, it is needed to monitor various parameters of mechanical system such as vibration, wear, temperature, and etc., and finally to diagnosis the root causes of any possible abnormal machine condition. In this work, we constructed a rotor system where various types of functional machine failures occurred frequently in industry were induced. Characteristics of the machine failure were monitored simultaneously by the on-line measurement of vibration, wear and temperature. Result showed that these parameters responded differently to the induced functional machine failure. The availability of each parameter on effective condition monitoring was discussed in this work.

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Application of Fractal Parameter for Morphological Analysis of Wear Particle (마멸입자 형상분석을 위한 프랙탈 파라미터의 적용)

  • 조연상;류미라;김동호;박흥식
    • Tribology and Lubricants
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    • v.18 no.2
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    • pp.147-152
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    • 2002
  • The morphological analysis of wear particle is a very effective means fur machine condition monitoring and fault diagnosis. In order to describe morphology of various wear particle, the wear test was carried out under friction experimental conditions. And fractal descriptors was applied to boundary and surface of wear particle with image processing. These descriptors to analyze shape and surface of wear particle are shape fractal dimension and surface fractal dimension. The boundary fractal dimension can be derived from the boundary profile and surface fractal dimension can be determined by sum of intensity difference of surface pixel. The morphology of wear particles can be effectively obtained by two fractal parameter.

Contact Pressure Distribution of Pin Bushing Bearings Depending on the Friction Conditions (마찰조건에 따른 핀부싱 베어링의 접촉면압분포에 관한 연구)

  • Kim, Chung-Kyun;Kim, Do-Hyun
    • Tribology and Lubricants
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    • v.23 no.6
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    • pp.255-260
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    • 2007
  • This paper presents the contact pressure distribution of pin bushing bearings for various lubrication friction modes such as oil film and elastohydrodynamic lubrication contacts, a mixed lubrication contact, a boundary contact, and a dry contact. During a sliding contact of a plain bearing, the boundary and dry rubbing contacts are dominated between a piston pin and a pin bushing bearing. This may come from a micro-scale clearance, an explosive impact pressures from the piston head, and an oscillatory motion of a pin bearing. The computed results show that as the oil film parameter $h/{\sigma}$ is increased from the dry rubbing contact to the oil film lubrication friction, the maximum oil film pressure is radically increased due to an increased viscous friction with a thin oil film thickness and the maximum asperity contact pressure is reduced due to a decreased asperity contact of the rubbing surfaces.

The Assessment of Ceramic Wear by the Parameter Scf (Scf 파라메타에 의한 세라믹 마멸 평가)

  • 김상우;김석삼
    • Tribology and Lubricants
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    • v.12 no.1
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    • pp.56-65
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    • 1996
  • The result of wear test for ceramic materials was assessed by Scf parameter to verify the usefulness of the proposed Scf parameter. Friction and wear tests were carried out with ball on disk type. The materials used in this study were HIPed Alumina $(Al_2O_3)$, Silicon carbide (sic), Silicon nitride $(Si_3N_4)$ and Zirconia $(ZrO_2)$. The tests were carried out at room temperature with self mated couples of ceramic materials under lubricated condition. Turbine oil was used as a lubricant. In this test, increasing the load, specific wear rates and wear coefficients of four kinds of ceramic materials had a tendency to increase. The wear coefficients of ceramic materials were in order of $Al_2O_3, SiC, Si_3N_4, ZrO_2$. Worn surfaces investigated by SEM had residual surface cracks and wear particles caused by brittle fracture. As the fracture toughness of ceramic materials was higher, wear resistance more increased. The roughness of worn surface had correlation with wear rate. The wear rate(W$_{s}$) and Scf parameter showed linear relationship in log-log coordinates and the wear equation was given as $W_s = 5.52 $\times$ Scf^{5.01}$.

Effects of Hydraulic Force on the Unbalance Vibration of Centrifugal Pump Rotors (원심펌프 회전축계의 불평형 응답에 미치는 유체력의 영향)

  • 양보석;최원호
    • Tribology and Lubricants
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    • v.2 no.2
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    • pp.20-26
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    • 1986
  • The paper presents an analytical investigation of the unbalance vibrations of a pump rotor. The analysis applies to rotor-bearing-seal-impeller systems which consist of rigid disks, distributed parameter rotor elements and discreate bearings, seals, and impellers. The dynamic hydraulic force of bearing, seal and impeller elements are represented by four stiffness coefficients arid four damping coefficients. Numerical results are presented for unbalance response associated with various kinds bearing, and with effects of seal and impeller forces.

A Study on Design Parameters to Improve Load Capacity of Spiral Grooved Thrust Bearing (스파이럴 그루브 스러스트 베어링의 부하용량 향상을 위한 설계 변수에 대한 연구)

  • 강지훈;김경웅
    • Tribology and Lubricants
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    • v.18 no.3
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    • pp.181-186
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    • 2002
  • A numerical analysis is undertaken to show the influence of bearing design parameters on the load capacity of air lubricated spiral grooved thrust bearing. The governing equation derived from the mass balance is solved by the finite difference method. Optimal values for various design parameters are obtained to maximize the load capacity. The design parameters are the groove angle, the groove width ratio, the groove height ratio, and the seal ratio.

The Analysis of the Contact Stresses at the Cam and Follower Interface in the Direct Acting Type Valve Train System (직접 구동형 밸브트레인 시스템의 캠-팔로워 접촉면의 접촉 응력 해석)

  • 조명래;신흥주;한동철
    • Tribology and Lubricants
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    • v.16 no.4
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    • pp.289-294
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    • 2000
  • This paper present the contact stresses, which considers the shear stress at the cam and follower interface in the direct acting type valve train system of a high speed engine. To determine the contact condition, the normal contact forces are calculated by using the lumped mass dynamic modeling. The line contact is considered between the cam and follower interface. The variations of dynamic stresses are presented as a function of camshaft rotational angle. Also the effects of various design parameters are investigated.