• Title/Summary/Keyword: Tribology design

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A Study on the Acting Load in the Vane Tip of Vane Pump for Design (베인펌프 설계를 위한 베인 선단부의 작용력에 관한 연구)

  • 정석훈
    • Tribology and Lubricants
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    • v.19 no.6
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    • pp.370-375
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    • 2003
  • The radial acting load of vane on the camring in oil hydraulic vane pumps with and without intra­vanes have been investigated. The influences of the discharge pressure and rotating speed of the vane to the load were discussed. The variations of the radial acting load of a vane were calculated on the basis of the results measured for the dynamic internal pressure in the four chambers surrounding a vane. It provides essential information for the study of pump dynamics and control, the pump design and the analysis of tribological problems in the sliding components.

A Study on the Design of Planocentric Torque Driver used in Industrial Robot (로보트용 내접 유성식 감속기의 설계에 대한 연구)

  • 이성철;오박균;권오관
    • Tribology and Lubricants
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    • v.3 no.2
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    • pp.72-80
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    • 1987
  • A planocentric torque driver comprises a stationary internal gear with the teeth of a circular concave profile and an external gear of an epitrochoid curve. The contact mechanism of the teeth is examined and analyzed by means of computer simulation. Analyses of load variation on the tooth and strength of appliance is carried out. And the output device is examined. Finally, the design of a 59:1 reduction ratio torque driver is presented.

Finite Element Analysis on the Sealing Mechanism of U-Cup Seals (U-컵 시일의 밀봉기구에 관한 유한요소해석)

  • 최준업;전인기;김희준;김청균
    • Tribology and Lubricants
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    • v.10 no.3
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    • pp.12-17
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    • 1994
  • Minimum clearance between the U-cup seal groove of a piston and a cylinder bore to ensure against extrusion of the U-cup ring and leakage of working fluids is an important design parameter for a seal designer in hydraulic cylinder applications. Therefore, typical U-cup seal of a hydraulic actuator has been analyzed as a function of a sealing gap using the nonlinear FEM software MARC. In this study, the useful design data were presented as a function of the sealing gap and the sealed hydraulic pressure.

Tribological Failure Analysis of Automatic Transmission in a Passenger Car (승용차 자동변속기의 고장사례에 관한 트라이볼로지적 고찰)

  • Kim, Chung-Kyun;Lee, Il-Kwon
    • Tribology and Lubricants
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    • v.21 no.5
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    • pp.227-235
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    • 2005
  • This paper presents a tribological study on the failure cases of automatic transmission components in a passenger car. The automatic transmission system is composed of torque converter, clutch, brake, planetary gear, and valve body controlling oil pressure of an automatic transmission fluid. The most largest influence components in an automatic transmission are a torque converter and clutch plate in which are influenced by a wear and torque converting energy loss. The failure case study of an automatic transmission indicates that the tribological design and maintenance technologies should be considered as a key design concept. This means that the failure and power energy loss come from the friction, wear and a oil leakage of an automatic transmission, which is related to the oil seal and O-ring seal failures.

Adhesive, Friction, and Deformation Behaviors of Pig Skin under Various Exposure Times to Air (돼지피부의 공기노출 시간에 따른 응착, 마찰 및 변형거동)

  • Shin, Hyunduk;Ahn, Hyo-Sok
    • Tribology and Lubricants
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    • v.30 no.1
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    • pp.36-45
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    • 2014
  • Understanding steel/skin contact phenomena is important for the study of object manipulation in robotics and has been a topic of great interest. In this study, pig skin was taken as a surrogate model for human skin, and its adhesive, friction, and deformation behaviors were measured under various exposure times to air. Indentation, friction, and scratch tests were performed at $25^{\circ}C$ and 45% relative humidity. The influences of adhesion and deformation on the coefficient of friction were characterized; the pig skin was found to be sensitive to the sliding velocity and normal load under the controlled experimental conditions.

On the Contact Behavior Analysis and New Design of High Pressure Piston Seals

  • Kim, Chung-Kyun;Cho, Seung-Hyun;Kim, Sung-Won;Ko, Young-Jin;Kim, Jong-Soo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.117-119
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    • 2002
  • In this paper, the geometry effectiveness and contact modes as functions of real contact length on a cap ring have been analyzed for high pressure sealing mechanism in reciprocating actuator. The reaction force and elastic strain energy density are very important parameters for analyzing the sealing performance of an ACGT ring seal. For the high pressure of 800bar and the maximum speed of 3m/s, the main piston is reciprocating along the linear line against the cylinder wall. The computed results indicate that the length ratio of a cap ring is more influential design parameter compared to that of the tribological contact mode. Thus, this paper recommends the discrete contact area rather than a conventional flat contact model. Especially, the sealing capacity is more improved when the length ratio of a cap ring is below 0.625.

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Static Characteristics of Micro Gas-Lubricated proceeding Bearings with a Slip Flow (미끄럼 유동을 고려한 초소형 공기 베어링의 정특성)

  • Kwak, Hyun-Duck;Lee, Yong-Bok;Kim, Chang-Ho;Lee, Nam-Soo;Choi, Dong-Hoon
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.137-142
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    • 2002
  • The fluid mechanics and operating conditions of gas-lubricated proceeding bearings in micro rotating machinery such as micro polarization modulator and micro gas turbine are different from their larger size ones. Due to non-continuum effects, there is a slip of gas at the walls. Thus in this paper, the slip flow effect is considered to estimate the pressure distribution and load-carrying capacity of micro gas-lubricated proceeding bearings as the local Knudsen number at the minimum film thickness is greater than 0.01. Based on the compressible Reynolds equation with slip flow, the static characteristics of micro gas-lubricated proceeding bearings are obtained. Numerical predictions compare the pressure distribution and load capacity considering slip flow with the performance of micro proceeding bearings without slip f]ow for a range of bearing numbers and eccentricities. The results clearly show that the slip flow effect on the static characteristics is considerable and becomes more significant as temperature increases.

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On the Sealing Characteristics Analysis and Design of Bi-Polymer O-ring Seals

  • Kim, Chung Kyun;Ko, Young Bae;Cho, Seung Hyun
    • KSTLE International Journal
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    • v.2 no.1
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    • pp.40-45
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    • 2001
  • The paper deals with a non-linear finite element analysis of the thermomechanical distortions of an elastomeric O-ring seal including a temperature gradient. Axial compression of O-ring seals, as well as the influence of the temperature gradients and various O-ring seal models, are investigated based on the axisymmetric analysis. The highest temperature occurs near the interface of the O-ring between the dovetail groove bottom and the O-ring seal. The calculated FEM results indicate that the composite O-ring with the diametral ratio, 0.8 shows very stable and recommendable compared with other seal models far elevated temperatures and corrosive environments.

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Wear Characterisitics of TiN-coated Boron Cast Iron by Arc Evaporation Process (CAE 증착기술에 의해 TiN이 증착된 보론주철의 마모거동)

  • Song, Kun;Yoon, Eui-Sung;Ahn, Hyo-Sok
    • Tribology and Lubricants
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    • v.8 no.1
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    • pp.63-69
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    • 1992
  • In order to gain better understanding of wear behaviors of TiN-coated boron cast iron, tests and analyses were conducted with block-on disc type tribometer. TiN layer of thickness $2 \mu m$ and $4 \mu m$, coated by cathodic arc evaporation process, were experimentally investigated with the variation of applied load and sliding speed under dry sliding condition. Wear characteristics were expressed in terms of the three-dimentional wear map as well as the wear rate vs sliding speed and load. Comparisons of wear and friction characteristics between coated cast irons and uncoated cast irns were also made. Wear mechanism of TiN layer was explained in view of surface interaction between the mating surfaces. The thicker coating exhibited higher hardness and adhesion strength. the significance of stresses at the surface and in the subsurface was briefly discussed in relation to the wear behavior.

Shape Design Optimization of Disk Seal in $SF_6$ Gas Safety Valve ($SF_6$ 가스 안전밸브 디스크 시일의 최적설계에 관한 연구)

  • 김청균;조승현
    • Tribology and Lubricants
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    • v.20 no.5
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    • pp.231-236
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    • 2004
  • Sulfur Hexafluoride, S $F_{6}$ is widely used for leak detection and as a gaseous dielectric in transformers, condensers and circuit breakers. S $F_{6}$ gas is also effective as a cleanser in the semiconductor industry. This paper presents a numerical study of the sealing force of disk type seal in S $F_{6}$ gas safety valve. The sealing force on the disk seal is analyzed by the FEM method based on the Taguch's experimental design technique. Disk seals in S $F_{6}$ gas safety valve are designed with 9 design models based on 3 different contact length, compressive ratio and gas pressure. The calculated results of Cauchy stress and strain showed that the sealing characteristics of Teflon $^{ }$PTFE is more effective compared to that of FKM(Viton), which is related to the stiffness of the materials. And also, the contact length of the disk seal is important design parameter for sealing the S $F_{6}$ gas leakage in the safety valve.afety valve.