• Title/Summary/Keyword: Tribology design

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The Effect of Oil-Starvation on the Lubrication Characteristics of High-Speed Bearing: Part I-Ball Bearing (가스터어빈용 고속 베어링의 Oil-Starvation 윤활특성: Part I-Ball Bearing)

  • Kim, Ki-Tae
    • Tribology and Lubricants
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    • v.13 no.1
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    • pp.70-75
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    • 1997
  • The lubrication characteristics of high-speed ball bearings at oil-starvation have been investigated empirically using the bearings employed in small industrial gas turbine engines. For the close structural simulation, experiments carried our with bearing mounting supports of real engines, such as bearing housings and oil nozzle assemblies with squeeze film dampers. Thus the results of tests can be applied to the design and the development of gas turbine engines. Testing was done by simulating the oil-starvation conditions in engines, such as stopping the oil-supply to the bearing during normal operating, starting without oil-supply at atmospheric temperature, and accelerating with oil-supply at atmospheric temperature. From this study, the relative comparison of the frictional resistance and the resistance due to the bearing cavity oil was demonstrated visually, and the resistance due to the bearing cavity oil was dominant in the resistance of bearing at high speed.

Study on the Rotating Motion of a Piston Pin of Full Floating Type (비고정식 피스톤 핀의 회전운동에 관한 연구)

  • Chun, Sang-Myung
    • Tribology and Lubricants
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    • v.23 no.3
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    • pp.95-102
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    • 2007
  • In recently designed diesel engines, the running conditions for piston pin bearings have become very severe due to combustion pressure and temperature increase. Moreover, the lead removal from the bush material has strongly reduced the capability of the anti friction material to accept asperity contacts. In this paper, before trying to find the pressure distributions on the oil film of piston pin bearings by the unsteady two dimensional thermohydrodynamic lubrication analysis in order to do the optimum design of the bearings of piston pin, it will be investigated the tendancy of piston pin rotating motion by calculating the friction coefficient at piston pin bearings, the oil film thickness and the frictional torques induced by hydrodynamic shear stress.

Design for Yaw Brake System in Wind Turbine (풍력발전기 요 브레이크 시스템의 설계)

  • Park, Jin-Hwan;Park, Sang-Shin;Yoon, Yong-Ik;Yoo, Chang-Hee;Hwang, Jung-Gyu
    • Tribology and Lubricants
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    • v.27 no.4
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    • pp.204-208
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    • 2011
  • Yaw brakes are used in wind turbines to control the orientation of blades to be perpendicular to the wind. These devices are very important machine elements because they are closely related to the overall efficiency of wind turbines. One unit of yaw brakes is composed of a friction pad and a caliper. In this study, a tangential force between the friction pad and the disk is calculated when the brake is acting in 750 kW wind turbine. Then, stress distribution and the deformation of the caliper are calculated using a finite element analysis. An experimental equipment is also developed to verify the exactness of calculated results. The analytical and experimental results are presented and discussed.

Stiffness and Damping Characteristics of Herringbone Grooved Air Journal Bearings (헤링본 공기 저널 베어링의 강성 및 감쇠 특성에 관한 연구)

  • Park, Sang-Shin
    • Tribology and Lubricants
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    • v.26 no.5
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    • pp.283-290
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    • 2010
  • In this study, the stiffness and damping coefficients of herringbone grooved air journal bearings are studied. A generalized coordinate transformation method to handle the complex geometry of incompressible fluid bearing is modified for compressible fluid. The modified equations are discretized by the base of finite difference method. A new computer program using Visual C++ language is developed. The load carrying capacity and stiffness and damping coefficients are calculated according to the design parameters like groove depth or the number of grooves and compared to that of plain air journal bearings.

Study on the Formation of Residual Layer Thickness by Changing Magnitude and Period of UV Imprinting Pressure (UV임프린트 공정에서 임프린팅 가압력 및 가압시간에 따른 레진 잔막 두께형성에 대한 실험연구)

  • Shin, Dong-Hyuk;Jang, Si-Youl
    • Tribology and Lubricants
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    • v.26 no.5
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    • pp.297-302
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    • 2010
  • This study is focused on the resin layer formation of UV imprinting process by changing imprinting pressure and period. The mold shape is made for the process of window open over the pattern transfer area and the imprinting period is assigned as the time just before the UV light curing. The residual layer is measured by changing the imprinting period and pressure magnitude, and the measured data of residual layer provides useful information for the design of the process conditions of imprinting processes.

Pin-Boss Bearing Lubrication Analysis of a Diesel Engine Piston Receiving High Combustion Pressure (고 연소압을 받는 디젤엔진 피스톤의 핀-보스 베어링 윤활해석)

  • Chun, Sang-Myung;Ha, Dae-Hong
    • Tribology and Lubricants
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    • v.24 no.3
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    • pp.133-139
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    • 2008
  • In recently designed diesel engines, the running conditions for piston pin bearings have become very severe due to combustion pressure and temperature increase. In this paper, it will be investigated the tendency of piston pin rotating motion by calculating the friction coefficient at piston pin bearings, the oil film thickness and the frictional torques induced by hydrodynamic shear stress. Finally, the pressure distributions on the oil film of piston pin bearings will be found by two-dimensional lubrication analysis in order to help the optimum design of the bearings of piston pin. Specially, it is investigated the effects on the film pressure distribution due to the change in maximum combustion pressure.

Lubrication Characteristics of Laser Textured Parallel Thrust Bearing : Part 2 - Effect of Dimple Location (Laser Texturing한 평행 스러스트 베어링의 윤활특성 : 제2보 - 딤플 위치의 영향)

  • Park, Tae-Jo;Hwang, Yun-Geon
    • Tribology and Lubricants
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    • v.26 no.1
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    • pp.1-6
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    • 2010
  • In the last decade, laser surface texturing (LST) has emerged as a viable option of surface engineering. Many problems related with mechanical components such as thrust bearings, mechanical face seals and piston rings, etc, LST result in significant improvement in load capacity, wear resistance and reduction in friction force. It is mainly experimentally reported the micro-dimpled bearing surfaces can reduce friction force, however, precise theoretical results are not presented until now. In this paper, a commercial computational fluid dynamics(CFD) code, FLUENT is used to investigate the lubrication characteristics of a parallel thrust bearing having 3-dimensional micro-dimple. The results show that the pressure, velocity and density distributions are highly affected by the location and number of dimple. The numerical method and results can be use in design of optimum dimple characteristics, and further researches are required.

Analysis of Crank Pin Bearing with Various Inlet Groove Shape for Marine Engine (급유구의 형상에 따른 박용엔진 크랭크 핀 베어링의 윤활특성 해석)

  • 하양협;이득우;김정훈;이성우
    • Tribology and Lubricants
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    • v.14 no.3
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    • pp.87-93
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    • 1998
  • Crank pin bearing in two-stroke marine diesel engine is operated under quite severe conditions since the elements are big and heavy and the sliding speed is very slow. Therefore it is very difficult to form oil film. In this paper, two types of bearings with different groove shape are compared. One has circumferential oil groove at lower position and the other has lengthwise oil groove at upper position. Bearing clearance, oil inlet pressure and length to diameter ratio are selected as design parameters. Locus of journal center and minimum oil film thickness are investigated to compare two cases.

An Analytical Study on the Lubrication Characteristics between the Piston Ring and Grooved Cylinder Liner (그루브가 있는 실린더 라이너와 피스톤 링 사이의 윤활 특성에 대한 해석적 연구)

  • 조명래;한동철
    • Tribology and Lubricants
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    • v.16 no.2
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    • pp.114-120
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    • 2000
  • This paper reports on the theoretical analysis on the lubrication characteristics between the piston ring and the grooved cylinder liner. The circular shape piston ring and two types grooves are consider, and the minimum oil film thickness during the full engine cycle are obtained by using iterative technique. The comparative results of minimum oil film thickness and viscous friction force between the smooth and grooved liner are presented. And various design parameter of piston ring and liner groove are tested. The groove in the liner generally reduces the minimum value of minimum oil film thickness, but the maximum viscous friction force is increased at the minimum film position.

A Study on the Friction Characteristics of Oil Hydraulic Vane Pump (油壓베인펌프의 摩擦特性)

  • Jung, Jae-Youn;Lee, Chong-Soon;Kim, Jang-Hyeon;Rhee, Bong-Goo
    • Tribology and Lubricants
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    • v.5 no.2
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    • pp.55-59
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    • 1989
  • Measurement of the friction force of vane tip have been made to provide essential information for the study of the pump dynamics, the pump design and the analysis of triboligical problems in the sliding components. The influences of the radial load, rotating speed and frequency of vane on the friction forces of vane tip have been investigated. The results indicated that the friction coefficient of vane tip are affected by the rotating speed remarkably but the effect of acting load on the vane tip and frequency of load are very small. The stribecks diagram shows that the lubrication regime of the sliding point of vane tip is mixing lubrication.