• Title/Summary/Keyword: Tribology behavior

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Dynamic Behavior and Lubrication Characteristics of a Reciprocating Compressor Crankshaft by n Finite Bearing Model (유한 베어링 모델링을 이용한 왕복동형 압축기 크랭크축의 동적 거동 및 윤활특성 해석)

  • 김태종
    • Tribology and Lubricants
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    • v.18 no.6
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    • pp.402-410
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    • 2002
  • In this study, a hydrodynamic analysis of the reciprocating compressor crankshaft considering a finite bearing modelling of the journal bearings used in small refrigeration compressors is performed. In the problem formulation of the compression mechanism dynamics, all corresponding hydrodynamic forces and moments are considered using the finite bearing analysis in order to determine the crankshaft trajectory at each step. The solution of the Reynolds' equation is determined numerically using a finite difference method and a Newton-Raphson procedure was employed in solving the dynamic equations of the crankshaft. The crankshaft orbits fur the finite bearing model and short bearing theory were used to compare the effect of the hydrodynamic farces of the journal bearings on the dynamic and lubrication characteristics of the crankshaft-journal bearing system. Results show that the finite bearing model for the journal bearings must be considered in calculating for the accurate dynamic characteristics of the reciprocating compressor crankshaft.

Friction and Wear Characteristics of Graphite Fiber Composites (탄소 섬유 복합재료의 마찰 및 마모 특성)

  • 심현해;권오관;유재륜
    • Tribology and Lubricants
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    • v.5 no.2
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    • pp.94-100
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    • 1989
  • Friction and Wear behavior of continuous graphite fiber composites was studied for different fiber orientations against the sliding direction. The effect of fiber orientation on friction and wear of the composite and on the deformation of the counterface was investigated experimentally. Pin on disk type testing machine was built and employed to generate the friction and wear data. A graphite fiber composite plate was produced by the bleeder ply molding in an autoclave and machined into rectangular pin specimens with specific fiber orientations, i.e., normal, transverse, and longitudinal directions. Three different wear conditions were employed for two different periods of time, 24 and 48 hours. The wear track of the worn specimens and the metal counterface was examined with a scanning electron microscope (SEM) to observe the damaged fibers on the surface and wear film generation on the counterface. Wear mechanism of the composite during sliding wear is proposed based on the experimental results.

T-curve, wear and Erosion of Silicon Carbide (탄화규소의 T-curve, 마모 및 침식)

  • 채준혁;조성재;윤경진;김석삼
    • Tribology and Lubricants
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    • v.14 no.4
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    • pp.114-120
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    • 1998
  • The T-curve, wear and erosion behaviors of two different silicon carbides, i.e., the fine grained SiC and the in situ-toughened SiC(IST-SiC). Both materials exhibited an increasing T-curve behavior, although the T-curve of IST-SiC was steeper than that of fine grained SiC. The fracture toughness of IST-SiC was larger than that of fine grained SiC at long crack regime, whereas an opposite tendency occurred at short crack regime. The rate of material removal during wear and erosion tests was higher in IST-SiC compared to fine grained SiC. The difference between the material removal rates of two materials was discussed in the light of their R-curve behaviors.

Analysis for Lubrication of the Piston Ring Considering Oil Transport (오일이송을 고려한 피스톤 링의 윤활 해석)

  • 이재선;한동철
    • Tribology and Lubricants
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    • v.14 no.3
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    • pp.51-58
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    • 1998
  • This paper considers analysis of the lubrication between the piston ring and the cylinder liner. Piston ring lubrication analysis considering oil transport is important because oil consumption is an essential factor to design the piston assembly. To develop the lubrication analysis program for the piston ring, oil continuity condition and open-end boundary assumption are used for computational boundaries. Results show that oil continuity can be almost satisfied at any crank angle in and out of the piston ring clearance. Therefore the amount of oil consumption and the dynamic behavior of ring pack can be estimated using this algorithm. And it can be known that the effective width may be smaller than the full width of the piston ring, so oil starvation condition should be considered for the lubrication analysis of the piston ring.

Molecular Dynamics Simulation of Friction and Wear Behavior Between Carbon and Copper (탄소와 구리의 마찰 및 마모에 관한 분자 동역학 시뮬레이션)

  • Kim Kwang-Seop;Kang Ji-Hoon;Kim Kyung-Woong
    • Tribology and Lubricants
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    • v.20 no.2
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    • pp.102-108
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    • 2004
  • In this paper, friction and wear behaviors between monocrystalline, defect-free copper and carbon on the atomic scale are investigated by using 2-dimensional molecular dynamics simulation. It is assumed that all interatomic forces are given by Morse potential. The deformation of carbon is assumed to be neglected and vacuum condition is also assumed. Average friction and normal forces for various surface conditions, various scratch speeds and scratch depths are obtained from simulations. Changes of wear behaviors for various scratch speeds and surface conditions are investigated by observing snapshots in scratch process. The effects of surface conditions, scratch speeds, and scratch depths on the friction force, normal force, and friction coefficient are also investigated.

Influence of Stick-Slip Behavior on the Friction Force under Fretting Conditions (프레팅 조건 하에서 스틱-슬립 현상이 마찰력에 미치는 영향)

  • Lee Young-Ze;Jeong Sung-Hoon;Yong Suk-Ju
    • Tribology and Lubricants
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    • v.21 no.1
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    • pp.16-20
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    • 2005
  • Friction and wear characteristics between two steel surfaces under fretting condition are investigated experimentally. The fretting damage caused by low-amplitude oscillatory sliding can be classified into three regimes of gross-slip, mixed-slip and partial-slip due to stick-slip phenomenon. One of the most important characteristics of fretting wear is the transition from gross-slip to mixed-slip. This study was focused on getting the degree of stick-slip out of the friction transition under fretting condition. Fretting wear is divided into three conditions of gross-slip/mixed-slip/partial-slip. The criteria for the division are friction and displacement amplitude, wear scar morphology and dissipated energy. In this test, friction force and displacement were measured for detecting the transition from mixed-slip to gross-slip and qualitatively predicting the degree of the wear.

Design of Energy Absorption Device Using the Axial Crushing Behavior of Truncated Cone Type Cylinder (콘 형상 실린더의 축 방향 압축변형을 이용한 충격흡수장치 설계)

  • 김지철;이학렬;김일수;심우전;박동화
    • Tribology and Lubricants
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    • v.19 no.5
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    • pp.259-267
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    • 2003
  • A brake device for the high-speed impacting object is designed using an axial crushing of thin-walled metal cylinder. Thickness of the cylinder is increased smoothly from the impacting end to the fixed end, resulting in the truncated cone shape. Truncated cone shape minimizes the imperfection-sensitivity of the structure and ensures that plastic hinges are formed sequentially from impacting end. This prevents the undesirable sudden rise in the first peak-crushing load. Several specimens with different conic angles, mean thickness of the wall, and materials were designed and quasi-static compression tests were performed on them. Results indicate that adoption of appropriate conic angle prevents simultaneous wrinkles generation and sudden rise of crushing load and that appropriate conic angle differs in each case, depending on the geometry and material property of the cylinder. Finite element analysis was performed for static compression of the cylinder and its accuracy was checked for the future application.

Wear Properties of Vegetable Oils Formulated with Some Antiwear Additives (내마모첨가제가 첨가된 식물성유의 마모특성연구)

  • 최웅수;안병길;정용진;권오관
    • Tribology and Lubricants
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    • v.12 no.3
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    • pp.6-11
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    • 1996
  • There has been a growing concern for the use of mineral oil based lubricants because of the worldwide interest in environmental issues. This has prompted the use of vegetable oils as more environmentally acceptable base fluids. In view of this, four-ball wear test was carried out to investigate the tribological behavior of selected vegetable oils blended with ZDDP, TCP and DBP under high speed and temperate conditions. Of the additive evaluated, the new additive, DBP has provided antiwear performance superior to the two other additives more commonly used. This superior performance by DBP is probably caused by different wear mechanism. This wear mechanism has been evidenced by the surface analysis of worn balls conducted using optical microscope and EDAX.

Power Transmission Mechanism of Electrorheological Clutch Part III: Experimental considerations on performance of ER clutch (전기유변성 클러치의 동력전달 메커니즘 제3보 : ER 클러치 성능에 관한 실험적 고찰)

  • 이규한;심현해;김창호;임윤철
    • Tribology and Lubricants
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    • v.13 no.4
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    • pp.1-9
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    • 1997
  • ER clutch is a device using ER fluid, so called "intelligent material" and is a power transmission system controlled with electric field strength. In this paper(Part III), the behavior of ER clutch under proper conditions was investigated experimentally and compared to theoretical analyses developed from Part I, II. Considering the optimum design concept proposed from Part I, the concentric cylinder type of ER clutch was designed and the experimental apparatus for the performance test was constructed. The comparisons made indicated that the power transmission model of ER clutch and the temperature rise model of ER fluid developed from Part I, II were acceptable for engineering design calculations.culations.

Infrared Spectroscopic Investigation of Lubricants under Shear (적외선 스펙트럼 측정방식을 이용한 윤활유의 변화연구)

  • 안영재
    • Tribology and Lubricants
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    • v.3 no.2
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    • pp.44-49
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    • 1987
  • Molecular alignment has been postulated as influencing non-Newtonian behavior of liquid lubricants containing various additives. Four blended lubricants, two synthetic and two mineral were analyzed by FTIR spectroscopy. All of the lubricants exhibited polarization changes in their infrared emission spectra at 60$\circ$C under shear. For this work a special mockup journal bearing was constructed to seperate load and shear effects. At a temperature of 100$\circ$C polarization by shear was always reduced, presumably by Browninn motion. This work should be useful in pointing to the shear-sensitive factors. The presence of of a VI improving additive is manifested by the independence of the infrared emissivity with temperature at several wavelengths; a lubricant without a VI improver generally shows a decrease of emissivity at higher temperature.