• Title/Summary/Keyword: Tribology Test

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An Experimental Study on the Measurement of Soot Contamination in a Diesel Engine Oil (디젤 엔진오일 내 Soot 함량 증가에 따른 오염도 측정에 관한 실험적 고찰)

  • 공호성;조성용;윤의성;한흥구;정동윤
    • Tribology and Lubricants
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    • v.19 no.5
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    • pp.251-258
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    • 2003
  • New method and device for the on-line measurement of soot concentration in a diesel engine oil are proposed, where the measurement principle is based mainly on attenuated internal total reflection. The detector were evaluated in various ranges of contaminated oils by carbon black particles. It was found that the proposed detector could be well used to monitor the oil deterioration due to soot contamination. Operational range of the detector was found from 0 to 5 mass percentage of soot content. Test results with water and fuel dilution showed that these effects were not remarkable. However, adsorption of carbon black particles onto the measurement surface was considered to be a critical problem of the detector. Effects of particle deposition on the interface was experimentally evaluated with the oil temperature and flow turbulence and discussed throughout this work.

High Temperature Friction Characteristic of $Al-SiC_{p}$ Composite Coating Prepared by Plasma Thermal Spray (플라즈마 용사에 의해 제조한 $Al-SiC_{p}$ 복합재료 코팅층의 고온마찰특성)

  • 민준원;유승을;서동수
    • Tribology and Lubricants
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    • v.19 no.5
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    • pp.274-279
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    • 2003
  • $Al-SiC_{p}$ composite layer was prepared by plasma thermal spray on aluminum substrate. The homogeneously dispersed composite powder for thermal spray was fabricated by mechanical alloying with ball mill. The friction tests of the composite layers and commercial aluminum alloys for comparison were performed in the temperature range of 20∼$260^{\circ}C$ with the interval of $40^{\circ}C$ with steel counter-face. Friction coefficient was recorded during test sequence, and the microstructure of surface and debris was investigated by optical and scanning electron microscope. Friction coefficients of composite and aluminum alloys at room temperature were similar except pure aluminum. As the temperature increase, friction coefficient was increased rapidly in AC4C, AC2A. But friction coefficient of $Al-SiC_{p}$ composite was not increased so much up to $220^{\circ}C$. Consequently, the reinforcement of $SiC_{p}$ into aluminum matrix increased the stability of friction coefficient as well as wear resistance.

Friction and Wear Behavior of Ceramics under Various Sliding Environments (세라믹 재료의 미끄럼 환경 변화에 따른 마찰 및 마멸 거동)

  • 장선태;이영제
    • Tribology and Lubricants
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    • v.11 no.3
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    • pp.11-23
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    • 1995
  • The friction and wear behavior of $Al_{2}O_{3}$, SiC, and $Si_{3}N_{4}$ under the different sliding conditions were investigated. The cylinder-on-disc wear tester was used for a wear test method. Using the servo-motor, the sliding speed did not alternate due to the frictional forces. Three kinds of loads were selected to watch the variation of the wear rates and the frictional forces under a constant speed. Three kinds of sliding conditions were used to see the effects of the oxidation and the abrasion. The dominant wear mechanisms of $Al_{2}O_{3}$ were the abrasion and the formation of transfer layers. The abrasion has a great effect on the wear of SiC. The wear of $Si_{3}N_{4}$ was due to the asperity-failure and the oxidation. Also, the wear rate of each ceramic is shown to be related to the frictional power provided to the tribological system.

Experimental Study on the Dynamic Behaviour of Oil Seals (오일시일의 동적거동에 관한 실험적 연구)

  • 김청균;심우전
    • Tribology and Lubricants
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    • v.11 no.3
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    • pp.54-58
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    • 1995
  • This paper deals with an experimental study on the dynamic behaviour of rubber oil seals when the interferences between the shaft and the seal lip as well as the dynamic eccentricities are present. The micro-separation of the sealing gap was observed with the aid of an image processing apparatus. The temperature of the seal lip edge, friction torque and the dynamic sealing gap profile are experimentally investigated for the initial interference and the shaft eccentricity. The data was simultaneously measured under the operation conditions. Experimental results show that, as the shaft speed is increased, the leakage of sealed fluids is increasing for a certain range of shaft speeds. The test data indicates that the shaft eccentricity clearly produces the gap separation between the shaft and the seal lip which is unable to follow the radial displacement of shaft as the shaft speed increases.

A Study on the Lubricational Characteristics with Compound Additives of Engine Oil (엔진오일의 혼합첨가제에 따른 윤활특성에 관한 연구)

  • 이봉구;오성모
    • Tribology and Lubricants
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    • v.11 no.1
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    • pp.50-57
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    • 1995
  • When engine oil is used under severe running condition, the Lubricational characteristics is very important. I have studied the Lubricational characteristics with Compound Additives of engine oil for the Falex wear test machine. Adding detergent (Ca-phenate) to engine oil, the seizure is more improved than in case of non-adding, and adding Zn-DTP (Zinc dialkyl dithio phosphate), the extreme pressure property is excellent at the high load. But when the PTFE (Polytetra Fluoro Ethylene) and MoS$_{2}$ (Molybdenum disulfide) are added, the temperature characteristics and the anti-wear property become excellent because the stability can be maintained in a high temperature. The result are as follows, it can be improved that when the compound of the Ca-phenate and Zn-DTP, MoS$_{2}$, PTFE, etc. was added to engine oil, the lubrication characteristics become better. It is argued that it is improved because of excellence of the anti-wear, the extreame pressure properties and the heat stability.

Wear Properties of Vegetable Oils Formulated with Some Antiwear Additives (내마모첨가제가 첨가된 식물성유의 마모특성연구)

  • 최웅수;안병길;정용진;권오관
    • Tribology and Lubricants
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    • v.12 no.3
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    • pp.6-11
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    • 1996
  • There has been a growing concern for the use of mineral oil based lubricants because of the worldwide interest in environmental issues. This has prompted the use of vegetable oils as more environmentally acceptable base fluids. In view of this, four-ball wear test was carried out to investigate the tribological behavior of selected vegetable oils blended with ZDDP, TCP and DBP under high speed and temperate conditions. Of the additive evaluated, the new additive, DBP has provided antiwear performance superior to the two other additives more commonly used. This superior performance by DBP is probably caused by different wear mechanism. This wear mechanism has been evidenced by the surface analysis of worn balls conducted using optical microscope and EDAX.

Power Transmission Mechanism of Electrorheological Clutch Part III: Experimental considerations on performance of ER clutch (전기유변성 클러치의 동력전달 메커니즘 제3보 : ER 클러치 성능에 관한 실험적 고찰)

  • 이규한;심현해;김창호;임윤철
    • Tribology and Lubricants
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    • v.13 no.4
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    • pp.1-9
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    • 1997
  • ER clutch is a device using ER fluid, so called "intelligent material" and is a power transmission system controlled with electric field strength. In this paper(Part III), the behavior of ER clutch under proper conditions was investigated experimentally and compared to theoretical analyses developed from Part I, II. Considering the optimum design concept proposed from Part I, the concentric cylinder type of ER clutch was designed and the experimental apparatus for the performance test was constructed. The comparisons made indicated that the power transmission model of ER clutch and the temperature rise model of ER fluid developed from Part I, II were acceptable for engineering design calculations.culations.

Leakage and Rotordynamic Analysis of Damper Floating Ring Seal with Round­Hole Surfaces in the High Pressure Turbo Pump (원형 단면 구멍 표면을 갖는 댐퍼 후로팅 링 실의 누설량 및 회전체 동역학적 특성 해석)

  • 하태웅;이용복;김창호
    • Tribology and Lubricants
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    • v.19 no.6
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    • pp.349-356
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    • 2003
  • A damper floating ring seal with round hole pattern surfaces is suggested for better leakage control. The flat plate test of the round hole pattern surfaces has been performed to yield an empirical friction factor model. The exact predictions of the lock­up position of the damper floating ring, the leakage performance, and the rotordynamic coefficients of the seal are necessary to evaluate the rotordynamic performance of the turbo pump unit. The governing equations including the empirical friction factor model for round hole pattern surfaces are solved by the Fast Fourier Transform method. The lock­up position, leakage flow rate, and rotordynamic coefficients are evaluated according to the geometric parameters of the damper floating ring seal. Theoretical results show that the damper floating ring seals yield less leakage and better rotordynamic stability than the floating ring seal with a smooth surface.

디젤엔진오일의 국제성능규격 추세와 올바른 선택요령

  • 구본한
    • Tribology and Lubricants
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    • v.11 no.1
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    • pp.1-4
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    • 1995
  • 각 나라 자동차 엔진메이커들은 그 나라의 기후, 환경, 도로사정 등 그 중요도에 따라 독자적인 성능규격을 실시하고 있으며 특히 우리나라도 기후, 지형 및 사용연료인 디젤유황함량 등의 조건에 맞는 공동의 독자적인 엔진 test method 및 규격제정이 필요한 시기가 도래하였다고 보며, 국내 자동차 메이커들이 전 세계로 수출하는 과정에서 그 해당나라의 엔진요구 규격을 잘 인식하고 자동차수출에 따른 AS 및 오일추천을 정립하여, 오일에 의한 엔진트러블 등을 방지해야 할 것이며, 국내에 유럽 및 일본식 엔진이 70~80% 시장성을 갖고 운행되고 있다는 점을 인식하여 그 적합한 유럽의 CCMC 규격과 유럽의 유명 자동차메이커의 규격에 대해 잘 알아야 할 것이며, 엔진오일의 성능등급에 대한 잘못된 인식과 오일선택으로 고가 차량의 엔진트러블 및 잦은 수리로 소비자나 국가적으로 경제적 손실의 발생을 방지하는 디젤엔진오일의 올바른 선택과 요령을 정리하였다.

Experimental Study on the Contact Force of Rubber Seals for a Ball Bearing (베어링 용 고무시일의 접촉력에 관한 실험적 연구)

  • 전인기;심우전;최인혁;김청균
    • Tribology and Lubricants
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    • v.9 no.1
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    • pp.32-37
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    • 1993
  • The equations are derived for the evaluation of the axial contact forces. The contact forces of rubber seals are analyzed as a function of the ratio of real contact length, the thickness of seal lip, the inclined angle of seal lip, and the interference between the edge of seal lip and the rotating inner ring. The experimental apparatus is developed for the test of seal lip contact force. The data for designing rubber seals are presented in terms of the ratio of real contact length, initial inclined lip angle, lip thickness. and the interference. The results obtained from the derived equation for the contact force are in good agreement with the experimental results.