• 대한조선학회논문집
• /
• 제45권6호
• /
• pp.703-709
• /
• 2008

In the shipyard, line heating and triangle heating are two major processes for forming curved plates in various shapes. While there have been many studies on line heating, triangle heating has been rarely studied due to its complicated heating process with irregular multi-heating paths and highly concentrated heat input. As the triangle heating process is one of the most labor-consuming jobs in shipyards, it is essential to study the automation as well as improvement of triangle heating process in order to increase hull forming productivity. In this study, a pioneering attempt to simulate triangle heating was made. A circular disk-spring model was proposed for elasto-plastic analysis procedure of triangle heating and the inherent strain method was also used to analyze the deformation of plates. Simulation results were compared with those of experiments and showed good agreement. It is shown that the present approach including analysis model used in this study is effective to simulate the triangle heating for plate forming process in shipbuilding.

• 대한조선학회논문집
• /
• 제38권4호
• /
• pp.66-74
• /
• 2001

선체 외판 제작을 위한 곡가공은 조선에 있어서 필수적인 공정이다. 프레스를 이용한 냉간가공과 가스토치를 이용한 열간가공이 주를 이루는데, 특히 숙련된 기능공의 작업 경험에 전적으로 의존하는 열간가공 공정에 대한 자동화 요구가 증대되어 국내외적으로 많은 연구가 진행되고 있다. 본 연구는 향후 삼각가열에 대한 효율적인 변형해석 기법을 개발하기 위한 기초 연구로서 삼각가열에 의한 판의 변형특성과 그 주요인자를 파악하고자 하였다. 실제 조선소에서 현장조건 그대로 Jang 등(2001)이 실시한 일련의 삼각가열 실험 결과를 토대로 열탄소성 해석을 위한 수치해석 모델을 개발하고 상용 구조해석 프로그램인 ANSYS를 이용하여 삼각가열에 의한 판의 변형을 시뮬레이션하였다. 또한, 총 투입 열량이 같은 경우 선상가열과 삼각가열에 의한 변형 양상을 비교하여 각 가열법에 따른 변형 특성을 보다 명확히 하였다. 마지막으로, 단위부피당 투입열량에 따른 각 변형 성분의 변화 특성을 살펴보았다.

• 대한조선학회논문집
• /
• 제38권2호
• /
• pp.62-70
• /
• 2001

선체 외판은 복잡한 3차원 곡면 형상이며 이의 제작을 위한 곡가공은 조선에 있어서 필수적인 공정이다. 곡가공 공정은 주된 1차곡 성형을 위한 프레스 공정과 2차 이상의 나머지 곡 성형을 위한 열간가공 공정으로 이루어진다. 특히 전체 작업량의 50% 이상을 점하는 열간가공 공정은 숙련된 기능공의 작업 경험에 전적으로 의존하고 있다. 이의 자동화를 위한 많은 연구가 있었으나 최근까지의 연구는 주로 선상가열에 한정되어 있으며 삼각가열에 대한 연구는 극히 미미한 실정이다. 본 연구는 향후 삼각가열에 대한 효율적인 변형해석 기법을 개발하기 위한 기초 연구로서 삼각가열에 의한 판의 변형특성을 명확히 하는데 그 주안점을 두었다. 우선, 실제 조선소에서 현장조건 그대로 일련의 선가열 및 삼각가열 실험을 수행하여 각각의 변형특성을 비교 분석하였으며 상변태온도 이상의 고온영역을 확인함으로써 그 변형특성을 합리적으로 해명하였다. 또한, 가열시편에 대한 물리시험을 통해 현재 조선소에서 행해지는 열간가공 방법이 선각재료의 성질 변화에 미치는 영향을 검토하였다.

• 대한조선학회논문집
• /
• 제56권2호
• /
• pp.128-134
• /
• 2019

In shipbuilding, accurate fabrication of curved hull plates is one of the most important steps, since the shape of ship hull, which is very critical in the overall performance of a ship, is a collection of such plates. The curved hull plates forming process requires a significant amount of time by skilled workers in shipbuilding. In general, the workers cause thermal distortion in the plate and forming initial shape using gas heat source. So shipbuilding companies need skilled workers who have long experience. To solve the problem, a lot of researchers tried to develop automation system for curved hull plates. In this paper, we propose automatic heating system with gantry robot, high frequency induction heater to replace the gas heat source and automatic measurement system. We apply the system to forming concave type plate that is actually used in ship manufacturing. In addition, a system was developed to automatically generate heating information, such as the heating location and the heating speed, for actual heating process. Then the system was applied to the actual heating material. It is shown that the proposed triangle heating pattern makes desired concave shape successfully. The induction heating system showed that it can be used for automation system of curved hull plates forming process replacing gas heat source.

• 대한조선학회논문집
• /
• 제46권6호
• /
• pp.675-687
• /
• 2009

In general, the forming process of the curved hull plates consists of sub tasks, such as roll bending, line heating, and triangle heating. In order to complement the automated curved hull forming system, it is necessary to develop an algorithm to classify the curved hull plates of a ship into standard shapes with respect to the techniques of forming task, such as the roll bending, the line heating, and the triangle heating. In this paper, the curved hull plates are classified by four standard shapes and the combination of them, or saddle, convex, flat, cylindrical shape, and the combination of them, that are related to the forming tasks necessary to form the shapes. In preprocessing, the Gaussian curvature and the mean curvature at the mid-point of a mesh of modeling surface by Coon's patch are calculated. Then the nearest neighbor method to classify the input plate type is applied. Tests to verify the developed algorithm with sample plates of a real ship data have been performed.

• 대한조선학회논문집
• /
• 제51권4호
• /
• pp.342-348
• /
• 2014

In general, the forming process of the curved hull plates consists of sub tasks, such as roll bending, line heating, and triangle heating. In order to complement the automated curved hull forming system, it is necessary to develop an algorithm to classify the curved hull plates of a ship into standard shapes with respect to the techniques of forming task, such as the roll bending, the line heating, and the triangle heating. In the previous research, the classification algorithm of curved hull plates was studied only about rectangle shaped plates, and other limitations were notified. In this paper, the classification algorithm is extended to classify not only rectangle shaped plates but also arbitrary polygon hull plates. The discrete curvature can be computed by using arbitrary polygon mesh which is represented by half-edge data structure and discrete differential geometry. The algorithm tests to verify the developed algorithm with sample plates of a real ship data have been performed.

• 대한안전경영과학회지
• /
• 제10권4호
• /
• pp.105-109
• /
• 2008

The purpose of this study is to distinguish the causes of broken glass on doors or windows when it is originally kept among the remains on the floor in fire site - whether it was broken due to heating or outer power-through test and characteristics of the broken plane including the pattern on the plane. Addition to it, the study tries to find characteristics to judge the point and direction of breakdown through the analysis of glass broken by outer power. With two assumed causes - a) breakdown due to heating and b) breakdown due to outer power-3 pieces of glass plates ($30cm{\times}30cm{\times}5mm$) were tested for each case, getting the results as following: First, for the glass broken due to the change of temperature, the broken plane is of slow and smooth curve without any pattern. Second, for the glass broken due to outer power, with the impact point as the center, the glass shows breakdown of radial type and the side shows breakdown of near-perpendicular type. The far the broken piece is from the impact point, the bigger the size is. The broken piece at the impact point is of long triangle type and the two long planes of the triangle shows semi-arc with the center of breakdown point and the other plane shows opposite pattern. Third, when glass that is damaged by outer power is heated, damaged forms and side patterns of the glass that is damaged by outer power are heated and disappeared.

• 한국화재조사학회지
• /
• 제3권1호
• /
• pp.12-15
• /
• 2003

The purpose of this study is to distinguish the causes of broken glass from doors or windows when it is found being originally kept among the remains on the floor in fire site - whether it was broken due to heating or by outer power through test and the properties of the broken plane including the pattern on the plane. Addition to it, the study tries to find characteristics for judging the point and direction of breakdown through the analysis of glass broken by outer power. With two causes assumed - a. breakdown due to heating and b. breakdown due to outer power - 3 pieces of glass plates $(30cm{\times}30cm{\times}5mm)$ for each case were tested, getting the results as following: 1. For the glass broken due to the change of temperature The broken plane is of slow curve and smooth without any pattern. 2. For the broken due to outer power With the impact point as the center, the shows breakdown of radial type and the side shows breakdown of near-perpendicular type. The far the broken piece is from the impact point, the bigger the size is. The broken piece at the impact point is of long triangle type and the two long planes of the triangle shows semi-arc with the center of breakdown point and the other plane shows opposite pattern 3. Change of the pattern and type of the glass due to outer power The pattern and type of the glass due to outer power shows change due to heatihg.

• 대한조선학회논문집
• /
• 제52권1호
• /
• pp.70-76
• /
• 2015

The ship hull is accomplished by assembling various curved surfaces. There are numerous existing methods for ship hull processing, which need certain appropriate processing methods to enable it to be more efficient. The curved hull plates can be divided into convex region and saddle region. It is common to use line heating method to form a saddle region, when it comes to a convex region, it will be triangle heating method to be utilized. A precise analysis for curvature domain is required for the application of proper processing method. There exist various problems on existing calculation methods of curvature domain. Therefore, a more powerful method is demanded to it more accurately. In this study, a method called Dual Contouring is applied to extract curved surfaces, which is able to improve accuracy of extracted area. Based on all above, a best-suited heat processing method should be selected.

• 설비공학논문집
• /
• 제29권1호
• /
• pp.1-6
• /
• 2017

In order to better save energy, many buildings have been constructed with high levels of insulation and airtightness in recent years. Additionally, having high quality indoor air has become more relevant, necessitating a ventilating system. This study is aimed at evaluating the performance of a humidity exchanger through computational fluid dynamics (CFD) analysis of elements for the purpose of providing comfortable indoor air and reduced energy consumption. The simulation was conducted with three different shapes (triangle, rectangular, and curve) of heat exchanger elements, in order to find the most effective element. A follow-up simulation then proved the efficiency of the chosen humidity exchanger, which was selected by analyzing the results of the preceding simulation, comparing study data with measurement data from the Korea Testing Laboratory (KTL). The resulting analysis revealed that the rectangular element showed the lowest level of efficiency in both heating and cooling, while the curved element showed the highest level of efficiency in both heating and cooling.