• Title/Summary/Keyword: Triangle heating

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Simulation of Plate Deformation due to Triangle Heating Using Inherent Strain Method (고유변형도법을 이용한 삼각가열에 의한 판 변형의 시뮬레이션)

  • Jang, Chang-Doo;Ko, Dae-Eun;Ha, Yun-Sok
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.6
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    • pp.703-709
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    • 2008
  • In the shipyard, line heating and triangle heating are two major processes for forming curved plates in various shapes. While there have been many studies on line heating, triangle heating has been rarely studied due to its complicated heating process with irregular multi-heating paths and highly concentrated heat input. As the triangle heating process is one of the most labor-consuming jobs in shipyards, it is essential to study the automation as well as improvement of triangle heating process in order to increase hull forming productivity. In this study, a pioneering attempt to simulate triangle heating was made. A circular disk-spring model was proposed for elasto-plastic analysis procedure of triangle heating and the inherent strain method was also used to analyze the deformation of plates. Simulation results were compared with those of experiments and showed good agreement. It is shown that the present approach including analysis model used in this study is effective to simulate the triangle heating for plate forming process in shipbuilding.

Simulation of Plate Deformation by Triangle Heating Process (삼각가열에 의한 판 변형의 시뮬레이션)

  • Chang-Doo Jang;Dae-Eun Ko;Sung-Choon Moon;Yong-Rok Seo
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.4
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    • pp.66-74
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    • 2001
  • Plate bending process is indispensible in shipbuilding. The process includes press bending process and heating process. Especially the heating process is carried out exclusively by skillful workers. Many researches have been made to automate the heating process. This study was carried out as a fundamental study to develop a efficient analysis method for triangle heating and focused on clarifying the deformation characteristics of plate by triangle heating and essential elements effect on the deformation. In this paper, we proposed an analysis model for thermal-elastic-plastic analysis and simulated the deformation by triangle heating using ANSYS based on the experimental results of Jang et al.(2001). Also, we showed the deformation characteristics more clearly by comparing the deformation due to triangle heating and line heating in case that the total heat input is same. Finally, we investigated the change characteristics of deformation elements according to the volumetric heat input.

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An Experimental Study of Characteristics of Plate Deformation by Heating Process (열간가공에 의한 판의 변형특성에 관한 실험적 연구)

  • Chang-Doo Jang;Dae-Eun Ko;Byeong-Il Kim;Jeong-Ung Park
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.2
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    • pp.62-70
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    • 2001
  • As the ship hull is a compound-curved structure, plate bending process is indispensible. The process includes press bending process for forming major 1st curvature and heating process for forming the rest curvature. Especially the heating process that is above 50 percents of entire bending work is carried out exclusively by skillful workers. Many researches have been made to automate the heating process but most of these are about line heating process and researches for triangle heating process are rare. This study is a fundamental study to develop a efficient analysis method for triangle heating and focused on clarifying the deformation characteristics of plate by triangle heating. In this paper, we carried out heating experiments and analysed the deformation characteristics of plate to explain the deformation characteristics of plates rationally by showing the phase transformed high temperature region. Also we investigated the heating effect on the hull material properties by mechanical tests.

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A Study on the Concave Type Hull Plate Forming using Induction Heating System (고주파 유도가열을 이용한 오목 곡면 곡가공에 관한 연구)

  • Hyun, Chung Min;Kim, Dae Kyung;Mun, Seung Hwan;Park, Jung Seo;Dohr, Kyu Won
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.2
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    • pp.128-134
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    • 2019
  • In shipbuilding, accurate fabrication of curved hull plates is one of the most important steps, since the shape of ship hull, which is very critical in the overall performance of a ship, is a collection of such plates. The curved hull plates forming process requires a significant amount of time by skilled workers in shipbuilding. In general, the workers cause thermal distortion in the plate and forming initial shape using gas heat source. So shipbuilding companies need skilled workers who have long experience. To solve the problem, a lot of researchers tried to develop automation system for curved hull plates. In this paper, we propose automatic heating system with gantry robot, high frequency induction heater to replace the gas heat source and automatic measurement system. We apply the system to forming concave type plate that is actually used in ship manufacturing. In addition, a system was developed to automatically generate heating information, such as the heating location and the heating speed, for actual heating process. Then the system was applied to the actual heating material. It is shown that the proposed triangle heating pattern makes desired concave shape successfully. The induction heating system showed that it can be used for automation system of curved hull plates forming process replacing gas heat source.

An Algorithm of Curved Hull Plates Classification for the Curved Hull Plates Forming Process (곡가공 프로세스를 고려한 곡판 분류 알고리즘)

  • Noh, Ja-Ckyou;Shin, Jong-Gye
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.6
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    • pp.675-687
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    • 2009
  • In general, the forming process of the curved hull plates consists of sub tasks, such as roll bending, line heating, and triangle heating. In order to complement the automated curved hull forming system, it is necessary to develop an algorithm to classify the curved hull plates of a ship into standard shapes with respect to the techniques of forming task, such as the roll bending, the line heating, and the triangle heating. In this paper, the curved hull plates are classified by four standard shapes and the combination of them, or saddle, convex, flat, cylindrical shape, and the combination of them, that are related to the forming tasks necessary to form the shapes. In preprocessing, the Gaussian curvature and the mean curvature at the mid-point of a mesh of modeling surface by Coon's patch are calculated. Then the nearest neighbor method to classify the input plate type is applied. Tests to verify the developed algorithm with sample plates of a real ship data have been performed.

A Study on Classification Algorithm of Arbitrary Polygon Curved Hull Plates for the Curved Hull Plates Forming (곡가공을 위한 임의 다각형 곡판 분류 알고리즘 연구)

  • Kim, Chan Suk;Son, Seung Hyeok;Shin, Jong Gye;Noh, Jackyou
    • Journal of the Society of Naval Architects of Korea
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    • v.51 no.4
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    • pp.342-348
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    • 2014
  • In general, the forming process of the curved hull plates consists of sub tasks, such as roll bending, line heating, and triangle heating. In order to complement the automated curved hull forming system, it is necessary to develop an algorithm to classify the curved hull plates of a ship into standard shapes with respect to the techniques of forming task, such as the roll bending, the line heating, and the triangle heating. In the previous research, the classification algorithm of curved hull plates was studied only about rectangle shaped plates, and other limitations were notified. In this paper, the classification algorithm is extended to classify not only rectangle shaped plates but also arbitrary polygon hull plates. The discrete curvature can be computed by using arbitrary polygon mesh which is represented by half-edge data structure and discrete differential geometry. The algorithm tests to verify the developed algorithm with sample plates of a real ship data have been performed.

An Experimental Study on the Fire Investigation to the Broken Plane Types of Glass (유리 파단면의 화재감식에 관한 실험적 연구)

  • Mun, Yong-Soo;Kong, Ha-Sung
    • Journal of the Korea Safety Management & Science
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    • v.10 no.4
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    • pp.105-109
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    • 2008
  • The purpose of this study is to distinguish the causes of broken glass on doors or windows when it is originally kept among the remains on the floor in fire site - whether it was broken due to heating or outer power-through test and characteristics of the broken plane including the pattern on the plane. Addition to it, the study tries to find characteristics to judge the point and direction of breakdown through the analysis of glass broken by outer power. With two assumed causes - a) breakdown due to heating and b) breakdown due to outer power-3 pieces of glass plates ($30cm{\times}30cm{\times}5mm$) were tested for each case, getting the results as following: First, for the glass broken due to the change of temperature, the broken plane is of slow and smooth curve without any pattern. Second, for the glass broken due to outer power, with the impact point as the center, the glass shows breakdown of radial type and the side shows breakdown of near-perpendicular type. The far the broken piece is from the impact point, the bigger the size is. The broken piece at the impact point is of long triangle type and the two long planes of the triangle shows semi-arc with the center of breakdown point and the other plane shows opposite pattern. Third, when glass that is damaged by outer power is heated, damaged forms and side patterns of the glass that is damaged by outer power are heated and disappeared.

A study on the identification of the causes according to the broken plane types of glass (유리 파단면의 형태 식별에 따른 파손원인 감정에 대한 연구)

  • Mun, Yong-Su;Sa, Sang-Yeol;Choe, Min-Seok;Choe, Jae-Ho;Kim, Yong-Su
    • Journal of Korean Institute of Fire Investigation
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    • v.3 no.1
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    • pp.12-15
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    • 2003
  • The purpose of this study is to distinguish the causes of broken glass from doors or windows when it is found being originally kept among the remains on the floor in fire site - whether it was broken due to heating or by outer power through test and the properties of the broken plane including the pattern on the plane. Addition to it, the study tries to find characteristics for judging the point and direction of breakdown through the analysis of glass broken by outer power. With two causes assumed - a. breakdown due to heating and b. breakdown due to outer power - 3 pieces of glass plates $(30cm{\times}30cm{\times}5mm)$ for each case were tested, getting the results as following: 1. For the glass broken due to the change of temperature The broken plane is of slow curve and smooth without any pattern. 2. For the broken due to outer power With the impact point as the center, the shows breakdown of radial type and the side shows breakdown of near-perpendicular type. The far the broken piece is from the impact point, the bigger the size is. The broken piece at the impact point is of long triangle type and the two long planes of the triangle shows semi-arc with the center of breakdown point and the other plane shows opposite pattern 3. Change of the pattern and type of the glass due to outer power The pattern and type of the glass due to outer power shows change due to heatihg.

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Curvature Region Analysis for Application of Plates Forming (곡판 가공방법 적용을 위한 곡률면적 분석)

  • Kim, Chan Suk;Son, Seung Hyeok;Shin, Jong Gye
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.1
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    • pp.70-76
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    • 2015
  • The ship hull is accomplished by assembling various curved surfaces. There are numerous existing methods for ship hull processing, which need certain appropriate processing methods to enable it to be more efficient. The curved hull plates can be divided into convex region and saddle region. It is common to use line heating method to form a saddle region, when it comes to a convex region, it will be triangle heating method to be utilized. A precise analysis for curvature domain is required for the application of proper processing method. There exist various problems on existing calculation methods of curvature domain. Therefore, a more powerful method is demanded to it more accurately. In this study, a method called Dual Contouring is applied to extract curved surfaces, which is able to improve accuracy of extracted area. Based on all above, a best-suited heat processing method should be selected.

A Performance Evaluation of Plate Type Enthalpy Exchanger through CFD Analysis of Elements (열 교환 소자 형상의 CFD 시뮬레이션을 통한 판형 전열 교환기 성능평가)

  • Kang, In-Sung;Ahn, Tae-Kyung;Park, Jin-Chul
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.1
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    • pp.1-6
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    • 2017
  • In order to better save energy, many buildings have been constructed with high levels of insulation and airtightness in recent years. Additionally, having high quality indoor air has become more relevant, necessitating a ventilating system. This study is aimed at evaluating the performance of a humidity exchanger through computational fluid dynamics (CFD) analysis of elements for the purpose of providing comfortable indoor air and reduced energy consumption. The simulation was conducted with three different shapes (triangle, rectangular, and curve) of heat exchanger elements, in order to find the most effective element. A follow-up simulation then proved the efficiency of the chosen humidity exchanger, which was selected by analyzing the results of the preceding simulation, comparing study data with measurement data from the Korea Testing Laboratory (KTL). The resulting analysis revealed that the rectangular element showed the lowest level of efficiency in both heating and cooling, while the curved element showed the highest level of efficiency in both heating and cooling.