• Title/Summary/Keyword: Treatment process

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Effect of Carburizing Heat Treatment Process on Microstructure and Residual Stress Changes in AISI 9310 Steel. (AISI 9310강의 침탄열처리 경로가 조직 및 잔류응력 변화에 미치는 영향)

  • Youngchul Jeong;Joohyeon Bae;Jaeman Park;Seungjun OH;Janghyun Sung;Yongsig Rho
    • Journal of the Korean Society for Heat Treatment
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    • v.37 no.3
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    • pp.128-137
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    • 2024
  • In this study, the carburizing heat treatment process used in aircraft gear manufacturing was compared with the general carburizing heat treatment process using AISI 9310 steel. The process of carburizing followed by slow cooling, and then quenching after austenitizing(Process A) showed less compressive residual stress and less retained austenite in the surface layer compared to the process of quenching directly after carburizing(Process B). In prpcess B, there was a large amount of retained austenite when quenched immediately after carburization, and when treated with subzero, martensite rapidly increased and the compressive residual stress increased significantly, but at the same time, there is a risk of cracking due to severe expansion in volume. Therefore, in the case of aviation parts, it is believed that a step-by-step heat treatment cycle was adopted to ensure stability against heat treatment cracks. As a result of the final tempering after sub-zero treatment, the A process specimen showed a deeper effective case depth and HV700 depth and a higher hardness value above HV700 than the B process specimen.

Treatment Efficiency and Organic Matter Characterization of Wastewater through Activated Sludge Process and Advanced Wastewater Treatment Process (활성슬러지공정과 고도처리공정에 따른 하수처리수의 처리효율과 유기물 특성)

  • Hong, JiHea;Sohn, Jinsik
    • Journal of Korean Society of Water and Wastewater
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    • v.18 no.6
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    • pp.807-813
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    • 2004
  • Wastewater was treated by two different treatment processes; activated sludge process and advanced wastewater treatment process (KNR process) using lab-scale experiment. Two treated wastewater showed good treatment efficiency of organic matter removal, up to 90% removal. Nitrogen and phosphorus were not effectively removed though activated sludge process, while KNR process showed good removal efficiency of nitrogen and phosphorus; 56% nitrogen removal and 95% phosphorus removal. KNR process showed better removal efficiency of organic matter, nitrogen, and phosphorus compared to activated sludge process. Organic matter characterization was tracked though measurement of UV scan, SUVA, and XAD fractionation. Treated wastewater showed higher SUVA value than wastewater influent, indicting less aromatic characteristic of organic matter. XAD fractionation showed hydrophilic fraction decreased though wastewater treatment, suggesting microbes preferentially digest hydrophilic and aliphatic molecules rather than hydrophobic and aromatic molecules of organic matter.

A Study on the improvement of treatment efficiency in a conventional sewage treatment plant (기존 하수처리장에서의 처리 효율개선에 관한 연구)

  • 안철우;박진식;문추연
    • Journal of environmental and Sanitary engineering
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    • v.15 no.3
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    • pp.50-56
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    • 2000
  • In this study, sewage were treated with operating Two-step Aeration System and conventional activated sludge process together in a condition. At the same HRT 8hr of Two-step Aeration System and Activated Sludge Process, BOD treatment efficiency of 1st sedimentation basin effluent 36.9% by Two-step Aeration system was 12.3% higher than 24.65 by Activated Sludge Process and the COD treatment efficiency 39.8% by two-step Aeration System was 11.6.3% higher than 28.2% by Activated Sludge Process. BOD and COD treatment efficiencies of 2nd sedimentation basin effluent were 88.1% and 85.6% Two-step Aeration System and were 83.8% and 82.3% Activated Sludge Process. In the first treatment, as BOD was relatively removed a lot, F/M ratio 0.17, $0.21{\cdot}BOD/kg{\cdot}MLSS.d$ was maintained by Activated Sludge Process. Therefore it was proved that organic matter treatment efficiency by Two-step Aeration System os Higher than by Activated Sludge Process in a aeration time 8hr. $NH_4^{+}-N$ treatment efficiencies were 55.5% by Two-step Aeration System and 39.75 by Activated sludge Process. $NO_3^{-}-N$ concentration in 2nd. sedimentation basin effluent were 3.33% by Two-step Aeration System and 2.36% by Activated Sludge Process. From this result, Two-step Aeration System was proved more advantageous treatment process for nitrification than Activated Sludge Process. The fluctuation range of BOD, COD and SS concentration in 2nd sedimentation basin effluent $16~33mg/{\ell}$, $15~23mg/{\ell}$ and $14~22mg/{\ell}$ by Two-step Aeration System was smaller than $16~57mg/{\ell}$, $15~25mg/{\ell}$ by Activated sludge Process. Overall the fluctuation range in 2nd sediment basin effluent by was smaller than by Activated Sludge Process. As a result, it is possible for this Two-step Aeration with no facility investment and a little of operation condition change in a conventional sewage treatment plant to get stability and nitrification of treatment water quality.

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Proposal of enhanced treatment process based on actual pilot plant for removal of micropharmaceuticals in sewage treatment plants

  • Lee, Shun-hwa;Park, Yun-kyung;Lee, Miran;Lee, Byung-dae
    • Environmental Engineering Research
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    • v.25 no.4
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    • pp.588-596
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    • 2020
  • This study was carried out to increase the treatment efficiency through the improvement of the conventional biological process, and to propose the optimal treatment direction. The optimal treatment conditions were derived based on the results of the spike damage tests in each single process. The removal efficiency of micropharmaceuticals was further increased when an ozone treatment process was added to the biological process compared to the single process. The soil and activated carbon adsorption process was introduced in the post-treatment to remove the micropharmaceutical residues, and the removal efficiency of the pharmaceduticals in the final effluent was more than 85% in spike damage experiment. In particular, the continuous process of biological treatment-ozone-adsorption could ensure the stable treatment of micropharmaceuticals, which had not been efficiently removed in the single process, as it showed more than 80% removal efficiency. Therefore, it is expected that the addition of the ozone oxidation and activated carbon adsorption process to the existing sewage treatment facilities can contribute to the efficient removal of micropharmaceuticals.

Assessment and Optimization of Granular Activated Carbon (GAC) Process in Water Treatment Process (입상활성탄 공정의 진단 및 효율적 운영방안: D 정수장을 중심으로)

  • Kim, Seong Su;Lee, Kyung Hyuk
    • Journal of Korean Society of Water and Wastewater
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    • v.19 no.6
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    • pp.781-790
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    • 2005
  • Granular Activated Carbon(GAC) is widely used in drinking water treatment. Many of the problems occurring in the GAC process are associated with the operation goal and performance. The purpose of this study were to evaluate the design, operation, and performance of granular activated carbon process in D water treatment plant. The optimal operation conditions of GAC process such as backwashing condition, granular activated carbon replacement time were discussed. The design, operation and performance of GAC process is influenced by their raw water characteristics and placement within the treatment process sequence. A critical analysis of plants experience and the information from the literature identifies the effectiveness of GAC process and indicates where modifications in design and operation could lead to improved performance. It would be useful to evaluate and optimize the GAC process in other treatment plant.

A Study on Heat-Treatment Process Scheduling for Heavy Forged Products using MIP (열처리 공정의 생산스케줄 수립과 적용에 관한 연구)

  • Choi, Min-Cheol
    • Korean Management Science Review
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    • v.29 no.2
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    • pp.143-155
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    • 2012
  • The purpose of this study is to formulate and solve the scheduling problem to heat-treatment process in forging process and apply it to industries. Heat-treatment is a common process in manufacturing heavy forged products in ship engines and wind power generators. Total complete time of the schedule depends on how to group parts and assign them into heat furnace. Efficient operation of heat-treatment process increases the productivity of whole production system while scheduling the parts into heat-treatment furnace is a combinatorial problem which is known as an NP-hard problem. So the scheduling, on manufacturing site, relies on engineers' experience. To improve heat-treatment process schedule, this study formulated it into an MIP mathematical model which minimizes total complete time. Three methods were applied to example problems and the results were compared to each other. In case of small problems, optimal solutions were easily found. In case of big problems, feasible solutions were found and that feasible solutions were very close to lower bound of the solutions. ILOG OPL Studio 5.5 was used in this study.

Effect of Coagulation, Ozone and UV Post-Process on COD and Color Removal of Textile Wastewater (응집, 오존 및 UV후처리가 염색폐수의 COD와 색도 제거에 미치는 영향)

  • 박영식;안갑환
    • Journal of Environmental Health Sciences
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    • v.27 no.4
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    • pp.93-98
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    • 2001
  • Wastewaters produced in textile industrial processes contain dyes which are not easily amenable to biological treatment. The object of this study is to determine the post-treatment system of biological process for the textile wastewater by comparing three different types of chemical process, which were 1) post-treatment by ozone or UV, 2) post-treatment by coagulation,3) post-treatment by ozone or UV followed by coagulation. In an application ozone or UV as a post-treatment, color was generally decreased with time, however, SCOD removal effect was not that good. When coagulation was used as point-treatment process, the effluent quality was satisfying. Therefore, the application of coagulation process as a post-treatment of biological process would be more desirable than that as a ozone or UV.

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A Study on SCr420HB Helical Gear Deformative Simulation by Heat Treatment Quenching Method (열처리 냉각방식 변화에 따른 SCr420HB 헬리컬 기어 시뮬레이션 적용에 관한 연구)

  • Byun, J.H.;Byun, S.D.;Yi, C.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.28 no.1
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    • pp.24-31
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    • 2015
  • In this study, a simulation was used to derive an optimal process of heat treatment with carburizing, and compared the derived result with SCr420HB helical gear in heat treatment with carburized quenching process about a change of the quenching method. The optimal carburizing process time is derived by the simulation with the theoretical time. The process has been performed by oil quenching and salt quenching method. Through the comparison of the results from the simulation(Hardness, effective case depth hardened by carburizing treatment and deformation) and the actual process, analyzed the error value of each quenching. And it verified the applicability of the simulation.

Evaluation on Enhanced Biodegradability in Landfill Leachate by Fenton Oxidation (Fenton 산화법에 의한 매립장 침출수의 생물 분해성 증진에 관한 평가)

  • Lee, Byung-Dae
    • Journal of the Korean Applied Science and Technology
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    • v.22 no.3
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    • pp.250-256
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    • 2005
  • This study was aimed to investigate treatment feasibility of leachate from D landfill that is located in gyr대ungbuk. From the analytical results of leachate, organic and nonbiodegradable matters were contained in high concentration. Thus chemical treatment was introduced to degrade nonbiodegradable matters in pre or post biological process. Two types of Fenton oxidation were adapted in this study. The first one is pre treatment process before biological treatment. The second one is post treatment process after biological treatment. The optimal conditions of both treatment methods were investigated as follows. In case of pre treatment process, the optimal conditions appeared in $Fe^{+2}/H_2O_2$(mmol/mmol): 0.1, $H_2O_2/CODcr$(mg/mg): 27.0, pH: 3 and reaction time: 2hrs. On the other hand, in case of post treatment process, the optimal conditions appeared in $Fe^{2+}$(mmol/mmol): 0.14, $H_2O_2/COD_{cr}$(mg/mg): 57.4, pH: 3 and reaction time: 1.25hrs. In the above optimal conditions, high COD removal was obtained in pre and post treatment process. Also it can expect that Fenton oxidation converted nonbiodegradable matters into biodegradable matters.

Net Shape Forming Process for Ball Stud Using High Strength Micro-Alloyed Cold Forging Steel (냉간 비조질강을 이용한 볼 스터드의 정형가공 공정연구)

  • Yoon, D.J.;Choi, H.J.;Lee, H.W.;Lee, G.A.;Jang, B.L.;Seo, S.L.;Choi, S.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.562-567
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    • 2006
  • Micro-alloyed steel or heat-treatment-free used in clean technology have been replacing for conventional quenched-and-tempered structural steels since the micro-alloyed forging steel was developed in early 1970s in Germany for saving money of heat treatment, simplified process, short delivery and good productivity. In this paper, ball stud assembled in steering system for automobile was selected to compare conventional process making heat treatment with new process using high strength micro-alloyed steel without heat treatment. The conventional process for ball stud was composed of a total of 6 steps including upsetting, forward extrusion, machining, burnishing and tread rolling with heat treatment and shot blasting. As opposed to conventional process, newly proposed process for ball stud using the clean technology without heat treatment is simplified such as forward extrusion, heading, upsetting, forming having a flange shape and tread rolling. Also net shape forming process to achieve specified process not to include machined step fur manufacturing the ball stud was applied to newly simplified process since micro-alloyed steel is difficult to be formed.