• 제목/요약/키워드: Tread rubber

검색결과 53건 처리시간 0.019초

The Effects of Liquid Butadiene Rubber and Resins as Processing Aids on the Physical Properties of SSBR/Silica Compounds

  • Iz, Muhammet;Kim, Donghyuk;Hwang, Kiwon;Kim, Woong;Ryu, Gyeongchan;Song, Sanghoon;Kim, Wonho
    • Elastomers and Composites
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    • 제55권4호
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    • pp.289-299
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    • 2020
  • Highly aromatic (HA) oils are common processing aids used in tire tread compounds. However, they often bleed and evaporate from the vulcanizates during tire use. Thus, the mechanical and dynamical properties of the tire decrease. To overcome this problem, we investigated nonfunctionalized liquid butadiene rubber (LBR-305, Kuraray) and center-functionalized liquid butadiene rubber (C-LqBR), polymerized by anionic polymerization. In addition to the liquid butadiene rubbers, p-tert-octylphenol (P-Resin) and C5 hydrocarbon (H-Resin) tackifier resins, which can induce entanglement of rubber compounds, were researched as a processing aid to solve the bleeding problem. Liquid butadiene rubbers have significantly reduced extraction loss by crosslinking with the main rubber chain. They have also increased the abrasion resistance and showed similar or better mechanical and dynamical properties against HA oils. However, resin compounds did not show differences in extraction loss compared to HA oil compounds; instead, they showed increased wet traction.

타이어 패턴의 종그루브 인자에 따른 그루브 원더링 및 소음 특성 연구 (The Study on the Characteristics of Groove Wandering and Noise Caused by the Design Parameter of Longitudinal Groove on the Tire's Pattern)

  • 한진혁;황성욱;강용구;한민현
    • 한국기계가공학회지
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    • 제10권5호
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    • pp.110-116
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    • 2011
  • Water on a road surface can lower the coefficient of friction of vehicle tires and it involves lots of risks. One way to prevent water from staying is to cut many "rain grooves" into the edges of the pavement parallel. Such grooves, however, can exert unwanted side forces, particularly on passenger tires, which cause "Groove Wander" making the drivers uncomfortable. The "Groove Wander" is somewhat related to vehicle geometry, but is more strongly related to interaction between road grooves and tire tread's longitudinal grooves. This thesis tries to examine principles to estimate "Groove Wandering" effect focusing on the design of longitudinal groove. Additionally, it studied how to reduce pipe resonance longitudinal grooves form in the contact patch.

자기-아핀 표면 특성을 고려한 유기탄성체 복합재료 마찰 이론 및 타이어 트레드/노면 마찰 응용 (Sliding Friction of Elastomer Composites in Contact with Rough Self-affine Surfaces: Theory and Application)

  • 윤범용;장윤진;김백환;서종환
    • Composites Research
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    • 제36권3호
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    • pp.141-153
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    • 2023
  • 본 리뷰 논문에서는 일반 접촉 역학 이론과 더불어 유기탄성체 마찰에 관한 이론 및 배경을 소개한다. 특히 Greenwood & Williamson 접촉 역학 이론을 확장하여 거친 표면을 자기-아핀(self-affine) 특성으로 고려한 접촉 역학 및 마찰의 수학적 모델을 제시한 Klüppel & Heinrich 이론을 중심으로 유기탄성체 복합재료의 마찰 거동에 대해 살펴본다. 자기-아핀 특성에 의한 노면의 멀티스케일 거칠기로 인해 미끄러짐 마찰 시 유기탄성체 복합재료는 다양한 주파수에 따른 동적 변형이 가해지며 이때 재료가 나타내는 점탄성이 마찰 거동에 주요한 영향을 미친다. 따라서 유기탄성체 복합재료의 비선형 점탄성을 고려하여 광범위한 주파수 영역에서의 점탄성 거동인 마스터커브를 구축하는 원리 및 방법을 제시하였다. 마지막으로 유기탄성체 복합재료 마찰 이론을 타이어 트레드 컴파운드와 노면 간의 마찰에 응용한 실험적 결과와 그 물리적 의미를 이론과 접목하여 설명하였다.

가교제 증량이 트레드용 실리카 컴파운드의 물성에 미치는 영향 (Physical Properties of the Silica-Reinforced Tire Tread Compounds by the Increased Amount of Vulcanization Agents)

  • 서병호;김기현;김원호
    • Elastomers and Composites
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    • 제48권3호
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    • pp.201-208
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    • 2013
  • 본 연구는 황과 가교 촉진제의 함량이 달리 적용된 acrylonitrile styrene-butadiene rubber (AN-SBR)/silica 컴파운드가 타이어 트레드 컴파운드의 특성에 미치는 영향에 대해 연구하였다. 실험 결과, 가교제 및 가교촉진제의 함량이 증가할수록 가교 반응성이 증대되어 가교속도 및 컴파운드의 가교도가 상승하였다. 또한 내마모 특성 뿐만 아니라 경도, 모듈러스와 같은 컴파운드의 기계적 특성은 높은 가교도에 기인하여 향상되었다. 동적 점탄 특성에서는 가교도의 증가와 함께 유리전이온도 ($T_g$)가 상승하여 $0^{\circ}C$ 영역에서의 tan ${\delta}$ 값이 향상되었고, $60^{\circ}C$ 영역에서의 tan ${\delta}$ 값이 감소되었다. 초기 가교 속도 ($t_1$)는 $60^{\circ}C$의 tan ${\delta}$ 값과 선형적인 관계를 나타내었다. 이는 가교제의 증량으로 초기 가교 속도 ($t_1$)가 빨라져 조기에 가교가 시작됨으로써 filler network 의 발달을 억제시킨 결과에 따른 것으로 판단된다. 이러한 결과는 AFM (atomic force microscopy)을 통하여 열처리된 컴파운드의 표면 관찰에서도 확인할 수 있었다. 따라서, 빠른 초기 가황 반응에 기인한 실리카의 re-agglomeration 감소는 $60^{\circ}C$에서의 tan ${\delta}$를 결정하는 매우 중요한 변수임을 알 수 있다.

Influence of Carbon Black Contents and Rubber Compositions on Formation of Wear Debris of Rubber Vulcanizates

  • Choi, Sung-Seen;Yang, Seong Ryong;Chae, Eunji;Son, Chae Eun
    • Elastomers and Composites
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    • 제55권2호
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    • pp.108-113
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    • 2020
  • Wear particles of the model tread compounds for bus and truck tires were made using a laboratory abrasion tester and characterized based on their size distributions, shapes, and crosslink densities. The influence of the carbon black contents and rubber compositions (NR= 100 and NR/BR= 80/20) on the production of wear particles was investigated. The wear particles were separated according to size using a sieve shaker. The shape properties of the wear particles were analyzed using an image analyzer and scanning electron microscopy (SEM). Their shapes were observed as tiny stick cookies or sausages with bumpy surfaces. The particle size distribution tended to be smaller with increasing carbon black content. Moreover, the particle size distributions of the NR = 100 samples were larger than that of the NR/BR blend samples. There were different filaments in the wear particles. The filament diameters tended to be thinner with increasing carbon black content. The crosslink density increased with increasing carbon black content, and the crosslink densities of the NR= 100 samples were lower than those of the NR/BR blend ones. The particle size distribution tended to be smaller with increasing crosslink density. Based on the experimental results, the wear particles can be produced by detaching debris from the main body through repetitive strain and recovery.

Effect of Coagulant Type on the Silica Dispersion and Properties of Functionalized RAFT ESBR Silica Wet Masterbatch

  • Kim, Woong;Ryu, Gyeongchan;Hwang, Kiwon;Song, Sanghoon;Kim, Wonho
    • Elastomers and Composites
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    • 제55권3호
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    • pp.167-175
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    • 2020
  • Various studies have been conducted to improve silica dispersion of silica filled tire tread compounds; among them, silica wet masterbatch (WMB) technology is known to be suitable for manufacturing silica filled compounds that have high silica content and high dispersibility. Till now, the WMB study is focused on the natural rubber (NR) or emulsion styrene-butadiene rubber (ESBR) that does not have a silica-affinity functional group, and a study of NR or ESBR having a silica-affinity functional group is still not well known. Unlike the dry masterbatch technology, the WMB technology can solve the problems associated with the high Mooney viscosity when applied to silica-friendly rubber. However, a coagulant suitable for each functional group has not yet been determined. Therefore, in this study, different coagulant applied silica WMB was prepared by applying calcium chloride, sulfuric acid, acetic acid, and propionic acid by using a carboxyl group functionalized reversible addition fragmentation chain transfer ESBR. The evaluation of the WMB compounds revealed that the calcium chloride added WMB compound showed excellent silica dispersion, abrasion resistance, and rolling resistance.

Influence of Nano-Cellulose Dispersant on the Vulcanization Characteristics, Viscoelastic Properties, and Mechanical Properties of Silica-SBR Compounds

  • Kim, Jung Soo;Kim, Dong Hyun
    • Elastomers and Composites
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    • 제55권3호
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    • pp.215-221
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    • 2020
  • Silica/SBR (styrene-butadiene rubber) compounds are the primary constituents of tire treads. Furthermore, the excellent dynamic viscoelastic properties of silica lead to good fuel efficiencies. However, the silanol group on the surface of silica does not mix well with non-polar rubber because of its polarity. This incompatibility causes aggregation due to the occurrence of hydrogen bonding between the hydroxyl groups, thereby reducing the dispersibility of silica. Recently, the wet master batch (WMB) process has been applied to overcome these disadvantages, and research on silica dispersants that can be used in the WMB process has been increasing. In this study, we prepared silica/SBR compounds by using three types of eco-friendly cellulose-based dispersants in the WMB process, namely: cellulose-, sodium carboxymethyl cellulose, and nanocellulose-based dispersants. Subsequently, we compared the vulcanization characteristics, viscoelastic properties, and mechanical properties of the compounds. The silica dispersibility in the rubber compounds was improved with the addition of the nano-cellulose dispersant, resulting in the enhancement of the workability, hardness, tensile strength, and wear resistance of the SBR compound.

Comparison of SBR/BR Blend Compound and ESBR Copolymer Having Same Butadiene Contents

  • Hwang, Kiwon;Lee, Jongyeop;Kim, Woong;Ahn, Byungkyu;Mun, Hyunsung;Yu, Eunho;Kim, Donghyuk;Ryu, Gyeongchan;Kim, Wonho
    • Elastomers and Composites
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    • 제54권1호
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    • pp.54-60
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    • 2019
  • The rapid development of the automobile industry is an important factor that led to the dramatic development of synthetic rubber. The tread part of tire that comes in direct contact with the road surface is related to the service life of the tire. Rubber compounds used in tire treads are often blended with SBR (styrene-butadiene rubber) and BR (butadiene rubber) to satisfy physical property requirements. However, when two or more kinds of rubber are blended, phase separation and silica dispersion problems may occur due to non-uniform mixing of the rubber. Therefore, in this study, we synthesized an SBR copolymer with the same composition as that of a typical SBR/BR blend compound by controlling butadiene content during ESBR (emulsion styrene-butadiene rubber) synthesis. Subsequently, silica filled compounds were manufactured using the synthesized ESBR, and their mechanical properties, dynamic viscoelasticity, and crosslinking density were compared with those of the SBR/BR blended compound. When the content of butadiene was increased in the silica filled compound, the cure rate accelerated due to an increased number of allylic positions, which typically exhibit higher reactivity. However, the T-2 compound with increased butadiene content by synthesis less likely to show an increase in crosslink density due to poor silica dispersion. In addition, the T-3 compound containing high cis BR content showed high crosslink density due to its monosulfide crosslinking structure. Because of the phase separation, SBR/BR blend compounds were easily broken and showed similar $M_{100%}$ and $M_{300%}$ values as those of other compounds despite their high crosslink density. However, the developed blend showed excellent abrasion resistance due to the high cis-1,4 butadiene content and low rolling resistance due to the high crosslink density.

폐타이어 재활용에 있어서 Binder양이 미치는 영향 (Effect of the Binder Content on the Recycling of Scrap Waste Tires)

  • 김진국;조하나;이수구
    • Elastomers and Composites
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    • 제29권5호
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    • pp.431-435
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    • 1994
  • For recycling of the waste tires, polyurethane binder mixed with the scrapped rubber powders which obtained from tread part of waste tire. This study covered the effect of the binder contents on the mechanical properties of the blend. We also studied the change of the properties after aging on properties compared with those of before aging. The curing reaction of the binder was also investigated in this study. We obtained conclusions the suitable binder content was 15phr in this system.

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타이어의 강성계수에 관한 고찰 (A Study on the Stiffness of Tire)

  • 이상선;반재삼;김항우;조규종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.886-889
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    • 2002
  • Finite Element Method for 3-D static loaded passenger car tire on the rigid surface is performed for studying the stiffness of tire to compare with experimental data. The tire elements used for FEM are defined each component to allow an easy change for the design parameters. Also, a hyperelastic material which is composed of tread and sidewall has been used to consider a large deformation of rubber components. The orthotropic characters of rubber-cord composite materials are used as well. The air pressure, a vertical and a lateral load are applied step by step and iterated by Modified Newton method for geometric and boundary condition nonlinear simulation. This study shows nonlinear analysis method for tire and the bearing capacity of tire due to the external force.

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