• Title/Summary/Keyword: Tray support

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Development of a Design System for a Cable Tray (케이블 트레이 설계시스템 개발)

  • Choi, Du-Soon;Choi, WooSeok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.89-96
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    • 2017
  • A cable tray is a structure made of metal or a non-combustible material that supports cables in the electrical wiring of buildings. Cable trays should be developed to meet the various requirements of the construction site. In this study, a design system was developed to calculate the maximum support load and the maximum deflection according to the cross-sectional shape of the cable tray. The cross-sections of cable trays were modeled by combining linear and arc elements, and cross-sectional characteristics such as the 2nd moment of area were calculated. The distributed load and the concentrated load were applied to the cable tray using the Euler beam theory, and then the deflection profiles and maximum stress were calculated. To verify the developed system, deflection distributions and maximum stresses for two types of cable trays were calculated and compared. The maximum deflection and maximum stress errors calculated from the developed system were found to be less than 4% compared with numerical analysis results.

Roll Forming Analysis for All-in-one Cable Tray (일체형 케이블 트레이의 롤포밍 성형해석에 관한 연구)

  • Han, Myung-Chul;Sung, Chang-Min;Kim, Jung-Kwan;Gwon, Yu-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.143-149
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    • 2018
  • A cable tray is a fixture to support and protect electrical and communication cables. In this study, a roll-forming analysis is conducted to produce an all-in-one cable tray. The number of process stands is calculated using an empirical formula. By applying bending methods to the design of the roll flower pattern, the final process stands and forming angles are determined. The shape and stress variations in the cable tray are modeled and observed by roll forming analysis using LS-DYNA Software. The width of the side rail and the maximum stress on all stands does not exceed the reference values. The forming machine and rolls are manufactured based on the results of the roll forming analysis. In addition, all-in-one cable trays satisfy the National Electrical Manufacturers Association standards when they are manufactured according to this design.

Development of Parametric Design Tool for Offshore Plant Cable Tray Using PML (프로그램 매크로언어를 이용한 해양 플랜트 케이블 트레이의 파라메트릭 설계 도구 개발)

  • Kim, Hyun-Cheol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.2
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    • pp.632-637
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    • 2019
  • The cable tray design of an offshore plant production design is to optimally arrange the 3D modeling so that the cable can be installed without interfering with the structural members and various outfit equipment, and it is performed using a PDMS (Plant design management system), which is a 3D CAD system for an offshore plant layout. This study reviewed the development of PML (Programmable macro language) for a PDMS supporting offshore plant cable tray design and examined the efficiency compared to the existing method. Cable tray design PML developed in this paper enables fully parametric design using electrical outfit template library, allowing a rapid response to frequent modifications due to design changes and minimizing repetitive work fatigue by reflecting the accumulated design experience. In addition, the developed system was applied to the offshore plant structure module and it improved the work efficiency by more than 50% compared to the existing method.

Development and Working Efficiency of Supporting Program for the Parametric Electrical Outfit Production Design of Offshore Plant Based on PML (PML 기반 파라메트릭 해양플랜트 전장생산설계 지원 프로그램 개발 및 업무 효율성 연구)

  • Kim, Hyun-Cheol;Kim, Jong-Myung
    • Journal of Ocean Engineering and Technology
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    • v.33 no.3
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    • pp.205-213
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    • 2019
  • Recently, because of the global recession of the offshore plant industry and low-cost orders, there has been increasing interest in strengthening the competitiveness of domestic companies for the design and production technologies of offshore plants. However, in the offshore plant design field, the Plant Design Management System (PDMS), which is a 3D CAD program for plant layout developed by AVEVA Marine, is already commonly used as offshore plant design software and widely used in large domestic shipyards and cooperative design companies. Under this background, we have been thinking about ways to design better with the existing software. In this study, we developed a parametric design program to maximize the efficiency and reduce the working time for offshore plant electrical outfit production design based on the Programmable Macro Language (PML) of PDMS. We also examined its performance. By applying the developed program to the offshore plant module selected as an application example, it was confirmed that a 50% improvement in the work efficiency of cable tray design could be obtained compared with the existing method, with work efficiency improvements of 80% or more in other field design work.

A Novel High Precision Electromagnetic Suspension for Long-Stroke Movement and Its Performance Evaluation

  • Lee, Ki-Chang;Moon, Seokhwan;Ha, Hyunuk;Park, Byoung-Gun;Kim, Ji-Won;Baek, Jun-Young;Lee, Min-Cheol
    • Journal of Electrical Engineering and Technology
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    • v.9 no.2
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    • pp.514-522
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    • 2014
  • A new type of high precision electromagnetic suspension (EMS) which can support heavy tray along long stroke rail is proposed in this paper. Compared with the conventional EMS, the suggested moving-core typed EMS has the levitation electromagnets (EMs) on the fixed rail. This scheme has high load capability caused by iron-core and enables simple tray structure. Also it does not have precision degradation caused by heat generation from EMs, which is a drawback of conventional EMS. With these merits, the proposed EMS can be an optimal contactless linear bearing in next generation flat panel display (FPD) manufacturing process if the ability of long stroke movement is proved. So a special Section Switching Algorithm (SSA) is derived from the resultant force and moment equations of the levitated tray which enables long stroke movement of the tray. In order to verify the feasibility of the suggested SSA, a simple test-setup of the EMS with 2 Section-changes is made up and servo-controlled in the simulation and experiment. The simulation shows the perfect changeover the EMs, and the experiment shows overall control performance of under ${\pm}40{\mu}m$ gap deviations. These results reveal that the newly suggested contactless linear bearing can simultaneously achieve high load capability and precision gap control as well as long stroke.

A Numerical Study on the Characteristic of Aeroacoustic Noise in DVD Drive (DVD 드라이브내에서 발생하는 유동소음에 관한 수치적 연구)

  • 유승원;이종수;민옥기
    • Journal of KSNVE
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    • v.11 no.3
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    • pp.471-476
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    • 2001
  • This paper focuses on the numerical prediction of airflow-induced sound in DVD drives. As a first step, computational fluid dynamics (CFD) is conducted to evaluate flow field characteristics due to the high-speed disk rotation, and to support the acoustic analysis. Acoustic analogy based on Ffowcs Wi1liams-Hawkings (FW-H) equation is adopted to predict aeroacoustic noise patterns. The integral solution for quadrupole volume source is included to identify the turbulence noise generated inside the DVD tray. The strength of sound pressure revel with respect to rotating speed is discussed to meet upfront demand on the high fidelity product development. The present study also focuses on the noise directivity and examines how much the sound noise is sensitive to change in rotating speed. Near-field noise is strongly affected by the flow field characteristic, which is caused by the complex shape of the tray. For a mid-field, the quadrupole noise play as a counterpart of thickness noise or loading noise, so it generates different sound noise Patterns compared with those in the near field.

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A Prediction of Airflow-Induced Noise in DVD Drive using Acoustic Analogy (음향상사이론을 이용한 DVD Drive 내에서의 유동소음 예측)

  • Yoo, Seung-Won;Lee, Jong-Soo;Min, Oak-Key
    • Proceedings of the KSME Conference
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    • 2000.11b
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    • pp.502-507
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    • 2000
  • This paper presents the numerical prediction of airflow-induced sound in DVD drives. Computational fluid dynamics (CFD) is first conducted to evaluate flow field characteristics due to the high-speed disk rotation, and to support the acoustic analysis. The acoustic analogy based on Ffowcs Williams-Hawkings (FW-H) equation is adopted to predict aeroacoustic noise patterns. The integral solution for quadrupole volume source is included to identify the turbulence noise generated inside the DVD tray. Near-field noise is strongly affected by the flow field characteristic, which is caused by the complex shape of the tray. For a mid-field, the quadrupole noise play as a counterpart of thickness noise or loading noise, resulting in a different pattern compared with those in the near field.

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Fungal Growth and Manganese Peroxidase Production in a Deep Tray Solid-State Bioreactor, and In Vitro Decolorization of Poly R-478 by MnP

  • Zhao, Xinshan;Huang, Xianjun;Yao, Juntao;Zhou, Yue;Jia, Rong
    • Journal of Microbiology and Biotechnology
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    • v.25 no.6
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    • pp.803-813
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    • 2015
  • The growth of Irpex lacteus F17 and manganese peroxidase (MnP) production in a selfdesigned tray bioreactor, operating in solid-state conditions at a laboratory scale, were studied. The bioreactor was divided into three layers by three perforated trays. Agroindustrial residues were used both as the carrier of bound mycelia and as a nutrient medium for the growth of I. lacteus F17. The maximum biomass production in the bioreactor was detected at 60 h of fermentation, which was consistent with the CO2 releasing rate by the fungus. During the stationary phase of fungal growth, the maximum MnP activity was observed, reaching 950 U/l at 84 h. Scanning electron microscopy images clearly showed the growth situation of mycelia on the support matrix. Furthermore, the MnP produced by I. lacteus F17 in the bioreactor was isolated and purified, and the internal peptide sequences were also identified with mass spectrometry. The optimal activity of the enzyme was detected at pH 7 and 25℃, with a long half-life time of 9 days. In addition, the MnP exhibited significant stability within a broad pH range of 4-7 and at temperature up to 55℃. Besides this, the MnP showed the ability to decolorize the polymeric model dye Poly R-478 in vitro.

ACCURACY OF THE IMPRESSION TECHNIQUE USING THERMOFORMING POLYMETHYL METHACRYLATE TRAY

  • Miyashita, Yuko;Suzuki, Hiroki;Kishi, Masataka;Ko, Sok-Min
    • The Journal of Korean Academy of Prosthodontics
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    • v.45 no.3
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    • pp.389-400
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    • 2007
  • Statement of problem. Use of the conventional dental impression procedure is problematic in patients who have difficulty opening their mouth, difficulty breathing through their nose or tendency to gag. Purpose. It is necessary to make individual trays more comfortable for patients during impression taking procedure. It was reported at the KAP Annual Meeting 2001 Seoul that an improved impression technique was suitable for this purpose. In this study, the accuracy of the improved dental impression method for implant was compared with the conventional dental impression method. Material and methods. An oral simulator was made from clear acrylic resin block which had similar form of edentulous ridge. For setting up the standard, five fixtures were installed on it. Study casts were made using two kinds of impression techniques. One was the conventional method that was taken using silicone impression material and an individual resin tray under connection of inter-fixture relation. The other was the improved method in which was the connection of the impression coping and the thermoformed polymethyl methacrylate tray. In addition, two different study casts were made from the improved impression body. The coordinates of the fixture on the study model were measured by three-dimensional coordinate measuring equipment. Then the distances between each fixture were calculated and compared with that of oral simulator. Accuracy of the each impression method was also assessed. Results. The differences of inter-fixture dimension between study casts and simulator in the improved impression technique showed $0.014{\pm}0.016mm$ and $0.017{\pm}0.022mm$, respectively and that of the conventional method was $0.017{\pm}0.014mm$. There was no significant difference between the improved impression technique and conventional method. Conclusion. The improved impression technique is useful for multiple support implants.

A Numerical Study on the Characteristic of Airflow and Aeroacoustic Noise in DVD Drive (DVD 드라이브 내에서의 유동 및 유동소음 특성에 관한 수치적 연구)

  • Yoo, Seung-Won;Lee, Jong-Soo;Min, Oak-Key;Kim, Soo-Kyung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.759-764
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    • 2000
  • The accurate prediction of aeroacoustic analysis is necessary for designers to control and reduce airflow-induced sound pressure levels in high speed rotating DVD drives. This paper focuses on the numerical prediction of airflow-induced sound in DVD drives. Computational fluid dynamics(CFD) is first conducted to evaluate flow field characteristics due to the high-speed disk rotation, and to support the acoustic analysis. The acoustic analogy based on Ffowcs Williams-Hawkings(FW-H) equation is adopted to predict aeroacoustic noise patterns. The integral solution for quadrupole volume source is included to identify the turbulence noise generated inside the DVD tray. The strength of sound pressure level with respect to rotating speed is discussed to meet upfront demand on the high fidelity product development. The present study also focuses on the noise directivity and examines how much the sound noise is sensitive to change in rotating speed. Near-field noise is strongly affected by the flow field characteristic, which is caused by the complex shape of the tray. For a mid-field, the quadrupole noise play as a counterpart of thickness noise or loading noise, so it generates different sound noise patterns compared with those in the near field.

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