• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.963-968
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• 2003

The continuous process systems usually consists of various components: driven rollers. idle rolls, load-cell and so on. Even a simple fault in a single component in the line may cause a catastrophic damage on the final products. Therefore it is absolutely necessary to diagnosis the components of the continuous systems. In this paper, an adaptive eccentricity compensation method is presented. And a new diagnosis method for transverse roll shape defects on rolling process is developed. The new method was induced from analyzing the rolling mechanism by using rolling force model, tension model, Hitchcock's equation, and measured delivery thickness of materials etc. Computer simulation results also show that the proposed diagnosis methods is very effective in the diagnosis of 3-D roll shape

• 소성∙가공
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• 제29권5호
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• pp.282-289
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• 2020

Flexible roll forming is an advanced sheet-metal-forming process that allows the production of parts with various cross-sections. During the flexible process, material is subjected to three-dimensional deformation such as transverse bending, inhomogeneous elongations, or contraction. Because of the effects of process variables on the quality of the roll-formed products, the approaches used to investigate the roll-forming process have been largely dependent on experience and trial- and-error methods. Web-warping is one of the major shape defects encountered in flexible roll forming. In this study, an SVR model was developed to predict the web-warping during the flexible roll forming process. In the development of the SVR model, three process parameters, namely the forming-roll speed condition, leveling-roll height, and bend angle were considered as the model inputs, and the web-warping height was used as the response variable for three blank shapes; rectangular, concave, and convex shape. MATLAB software was used to train the SVR model and optimize three hyperparameters (λ, ε, and γ). To evaluate the SVR model performance, the statistical analysis was carried out based on the three indicators: the root-mean-square error, mean absolute error, and relative root-mean-square error.

• 한국원자력학회:학술대회논문집
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• 한국원자력학회 1996년도 추계학술발표회논문집(1)
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• pp.39-44
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• 1996

A nodal transport method based on the F$_{N}$ method is developed for the transport calculation in x- y geometry and tested for benchmark problems. Using transverse integration, the two-dimensional transport equation is converted to one-dimensional equations for x, y-directions and the one-dimensional equations are integrated over azimuthal angle. With proper approximations for the transverse leakage, the one-dimensional equations are discretized by using the F$_{N}$ method without truncation error. At present, isotropic approximation of the transverse with a quadratic or flat shape in spatial variable is tested.ted.

• 한국공작기계학회논문집
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• 제18권1호
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• pp.116-121
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• 2009

Thermosonic flip chip bonding is an important technology for the electronic packaging due to its simplicity, cost effectiveness and clean and dry process. Mechanical properties of the horn and the shank, such as the natural frequency and the amplitude, have a great effect on the bonding capability of the transverse flip chip bonding system. In this research, two kinds of study are performed. The first is the new design of the clamp and the second is the effect of tolerance parameters to the performance of the system. The clamp with a bent shape is newly designed to hold the nodal point of the flip chip. The second is the effect of the design parameters on the vibration amplitude and planarity at the end of the shank. The variation of the tolerance parameters changes the amplitude and the frequency of the vibration of the shank. They, in turn, have an effect on the quantity of the plastic deformation of the gold ball bump, which determined the quality of the flip chip bonding. The tolerance parameters that give the great effect on the amplitude of the shank are determined using Taguchi's method. Error of set-up angle, the length and diameter of horn and error of the length of the shank are determined to be the parameters that have peat effect on the amplitude of the system.

• 대한조선학회논문집
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• 제39권2호
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• pp.34-44
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• 2002

선체 외판 중 약 70% 정도가 3차원 곡면 형상으로 구성되어 있다. 이러한 3차원 형상을 자동으로 성형하기 위해서 수년간 많은 연구를 수행하여 오고 있는 실정이다. 본 연구의 목적은 가열현상을 합리적으로 대변할 수 있는 역학적 모델을 도입하여 가열 Simulator를 개발하는데 있다. 이를 위해 가열 결과에 영향을 줄 수 있는 가열 위치 ,강판의 두께, 가열 속도 등 다양한 인자로써 실험을 수행하였다. 본 연구에서 개발한 가열 Simulator의 정당성을 입증하고자 몇 가지 모델에 대해 적용하여, 실험결과와 Simulator의 추정치를 비교한 결과 만족할 만한 결과를 나타내었으며, Simulator에 적용된 이론적 배경의 합당성을 확인할 수 있었다.

• 전기학회논문지
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• 제60권12호
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• pp.2246-2253
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• 2011

This paper presents the error correction method of magnetic position sensor using recursive least square method (RLSM) with forgetting factor. Magnetic position sensor is proposed for linear position detection of the linear motor which has tooth shape stator, consists of permanent magnet, iron core and linear hall sensor, and generates sine and cosine waveforms according to the movement of the mover of the linear motor. From the output of magnetic position sensor, the position of the linear motor can be detected using arc-tan function. But the variation of the air gap between magnetic position sensor and the stator and the error in manufacturing process can cause the variation in offset, phase and amplitude of the generated waveforms when the linear motor moves. These variations in sine and cosine waveforms are changed according to the current linear motor position, and it is very difficult to compensate the errors using constant value. In this paper, the generated sine and cosine waveforms from the magnetic position sensor are compensated on-line using the RLSM with forgetting factor. And the speed observer is introduced to reduce the effect of uncompensated harmonic component. The approaches are verified by some simulations and experiments.

• 대한기계학회논문집A
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• 제31권1호
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• pp.121-128
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• 2007

Enhanced lower order shear deformation theory is developed in this study. Generally, lower order theories are not adequate to predict accurate deformation and stress distribution through the thickness of laminated plate. For the accurate prediction of detailed stress and deformation distributions through the thickness, higher order zigzag theories have been proposed. However, in most cases, simplified zigzag higher order theory requires $C_1$, shape functions in finite element implementation. In commercial FE softwares, $C_1$, shape functions are not so common in plate and shell analysis. Thus zigzag theories are useful for the highly accurate prediction of thick composite behaviors but they are not practical in the sense that they cannot be used conveniently in the commercial package. In practice, iso-parametric $C_0$ plate model is the standard model for the analysis and design of composite laminated plates and shells. Thus in the present study, an enhanced lower order shear deformation theory is developed. The proposed theory requires only $C_0$ shape function in FE implementation. The least-squared energy error between the lower order theory and higher order theory is minimized. An enhanced lower order shear deformation theory(ELSDT) in this paper is proposed for smart structure under complex loadings. The ELSDT is constructed by the strain energy transformation and fully coupled mechanical, electric loading cases are studied. In order to obtain accurate prediction, zigzag in-plane displacement and transverse normal deformation are considered in the deformation Held. In the electric behavior, open-circuit condition as well as closed-circuit condition is considered. Through the numerous examples, the accuracy and robustness of present theory are demonstrated.

• 한국광학회지
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• 제27권2호
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• pp.67-72
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• 2016

영사식 무아레 토포그래피에서 실제 물체에 대한 측정오차를 줄이기 위해서는 물체높이에 따른 무늬차수의 변화율인 무늬 민감도에 대한 조사가 필수적이며, 또한 무늬 민감도를 활용을 하면 절대 차수 결정이 매우 편리하고 정확해진다. 영사기를 사용한 영사식 무아레 토포그래피에서 무늬차수를 결정하기 위한 변수는 광원의 위치와 물체의 위치, 격자주기이다. 이 변수들 중에서 광원의 위치를 횡축으로 움직이는 광원 횡축 이동법과 물체를 종축으로 움직인 물체 종축 이동법에 따른 무늬 민감도를 격자주기에 따라 서로 비교하고 이를 분석하였다. 그 결과 광원 횡축 이동법에서 광원과 상검출기 사이의 간격이 클수록 민감도가 높았으나, 물체 종축 이동법에서 물체와 결상렌즈 사이의 거리가 작을수록 민감도가 높았다. 그리고 두 방법에서 격자주기가 작을수록 민감도가 더 높았으며 변수 변화에 따른 무늬 민감도 변화량은 더 컸다.