• Title/Summary/Keyword: Transmission Gearbox Housing

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Analysis of the Sound Radiation of Transmission Gearbox Housing and Reduction Design (변속기 케이스에서 발생하는 방사소음 해석 및 저감 설계)

  • Jeong, Seong-Young;Oh, Ha-Yeong;Park, Jun-Hong;Park, Gyung-Jin;Lee, Hyun-Ah;Choi, Joong-Sun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.6
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    • pp.521-527
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    • 2010
  • This article presents a method to calculate the sound radiation of transmission gearbox housing by using Helmholtz integral. Rayleigh integral is used to verify the method. Half-space radiation is considered because the actual gearbox housing is on hard place like concrete. For optimization, orthogonal array is used as a fractional factorial design method. Sound Radiation is calculated with simple source like plate and sphere shape, then actual gearbox BEM model is applied to the method.

Vibration Analysis of wind turbine gearbox with frequency response analysis (주파수 응답해석을 통한 풍력발전기용 기어박스의 동특성해석)

  • Park, Hyunyong;Park, Junghun
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.178.2-178.2
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    • 2010
  • The wind turbine gearbox is important rotating part to transmit torque from turbine blade to generator. Generally, gear shaft which rotates causes vibration by influence of stiffness and mass with gear shaft. Root cause of this vibration source is well known to gear transmission error that is decided from gear tooth property. Transmission error excites a gear, and makes excitation force that is vibrated shaft. This vibration of shaft is transmitted to gearbox housing through gearbox bearing. If the resonance about which the natural frequency of the gearbox accords with shaft exciting frequency occurs, a wind turbine can lead to failure. The gearbox for wind turbine should be considered influence of vibration as well as the fatigue life and its performance by such reason. The cause to vibration should be closely examined to reduce influence of such vibration. In this paper, the cause of the vibration which occurs by a gearbox is closely examined and the method which can reduce the vibration which occurred is shown. It is compared with vibration test outcome of a 3MW gearbox for verification of the method shown by this paper.

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Study of Dynamic Characteristics of 2.5-MW Wind Turbine Gearbox (2.5MW 풍력발전기 기어박스 동특성 연구)

  • Kimg, Jung-Su;Park, No-Gill;Han, Ki-Bong;Lee, Hyoung-Woo
    • Journal of Ocean Engineering and Technology
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    • v.28 no.4
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    • pp.314-323
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    • 2014
  • In this study, a gearbox and blade were modeled in the MASTA program, and the housing and carrier components were modeled using a finite element method. Using substructure synthesis, all the components were combined and used to establish a vibration model of a 2.5-MW wind turbine gearbox. In addition, the safety displacement factor was evaluated using an AGMA data sheet about bearing's outer race for the input shaft and output shaft. As a result, the bearing's outer race for the input shaft, and the radial and axial responses were satisfied by the $1^{st}$ and $2^{nd}$ planetary gears and the $3^{nd}$ helical gear transmission error(TE), respectively. However, the output shaft support bearing's outer race responses were not satisfied with the radial response by the $2^{nd}$ TE and axial response by the $3^{rd}$ TE. To reduce the vibration, tooth modification was needed. After profile tooth modification, at the outer race of the output shaft support bearing, the radial response was reduced by approximately $20{\mu}m$, and the axial response was reduced by approximately $6{\mu}m$.

Improvement of Gear Rattle Noise of a Small Car by Experimental Approach (시험적 방법에 의한 경승용차 기어 래틀 소음 개선)

  • 조영호;김인동;이병로;이학철
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.628-632
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    • 2001
  • Experimental approach was investigated to improve gear rattle noise of a small car. During the development of a small car serious problem occurred inside the transmission gear units. The transmission was a carried over system from a less powered predecessor. Several components of suspicion were investigated, and applied to reduce rattle noise. In general, backlash, the assembly gaps, and the clutch disk rattle induce gear rattle noise. Above mentioned improvements were applied to reduce the noise, but still problem remained. Meanwhile, the temperature inside the gearbox was reported to be unusually high and the life of transmission oil quality deteriorated drastically, Temperature increment caused the large gap between the bearing outer diameter and the transmission housing. Large gap made the gear shaft assembly move intermittently and impact each other. The tighter control of the assembly gap allowed the rotating shafts smoothly and reduced the gear rattle noise even in the high temperature range.

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