• 제목/요약/키워드: Total Upset

검색결과 36건 처리시간 0.02초

국산 SPS5 스프링강의 마찰용접에 관한 연구 (A Study on Friction Welding of Localized SPS5 Spring Steel)

  • 정순억
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.803-808
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    • 2000
  • This thesis studied whether friction welding of SPSS, localized torsion bar material could be accomplished or not. And then optimum welding conditions were examined and leaded through tensile, impact, torsion and hardness test after postweld heat treatment of the actual field condition. Obtained results were as follows; Linear relationship was existed between heating time and total upset, and a quadratic equation model could be made between tensile strength and heating time. Optimum welding conditions with fine structure were as follows in case total upset(U)=8.5mm; the number of rotations(n)=2,000 rpm, heating pressure($p_1$)=80MPa, upset pressure($p_2$)=200MPa, heating time($t_1$)=4sec, upset time($t_2$)=3 sec.

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관성 마찰용접 공정에서 심층 신경망을 이용한 업셋 길이와 업셋 시간의 예측 (Prediction of Upset Length and Upset Time in Inertia Friction Welding Process Using Deep Neural Network)

  • 양영수;배강열
    • 한국기계가공학회지
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    • 제18권11호
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    • pp.47-56
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    • 2019
  • A deep neural network (DNN) model was proposed to predict the upset in the inertia friction welding process using a database comprising results from a series of FEM analyses. For the database, the upset length, upset beginning time, and upset completion time were extracted from the results of the FEM analyses obtained with various of axial pressure and initial rotational speed. A total of 35 training sets were constructed to train the proposed DNN with 4 hidden layers and 512 neurons in each layer, which can relate the input parameters to the welding results. The mean of the summation of squared error between the predicted results and the true results can be constrained to within 1.0e-4 after the training. Further, the network model was tested with another 10 sets of welding input parameters and results for comparison with FEM. The test showed that the relative error of DNN was within 2.8% for the prediction of upset. The results of DNN application revealed that the model could effectively provide welding results with respect to the exactness and cost for each combination of the welding input parameters.

경량화 피스톤 로드에 사용되는 SM45C/SM45C-Pipe의 마찰용접시 업셋압력이 미치는 영향 (Effect of Upset pressure on weldability in the Friction Welding of SM45C-Solid and SM45C-Pipe which is used in the Piston-Rod)

  • 민병훈;최원용;민택기
    • 한국공작기계학회논문집
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    • 제17권5호
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    • pp.36-43
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    • 2008
  • This research is tendencious to manufacture solid piston-rod of shock absorber as hollow piston-rod using friction welding. The SM45C has been welded to the SM45C-pipe in order to investigate the effect of upset pressure on friction weldability. The friction time and upset pressure was variable conditions under the conditions of spindle revolution of 2,000rpm, friction pressure of 55MPa, and upset time of 2.0seconds. Under these conditions, the microstructure of weld interface, tensile fracture surface and mechanical tests were studied of friction weld, and so the results were as follows. When the upset pressure is sufficient, gets the high tensile strength. The optimal welding conditions were n=2,000rpm, $P_1$=55MPa, $P_2$=95MPa, $t_1$=1.5sec, $t_2$=2.0sec when the total upset length is 4.5mm.

Understanding radiation effects in SRAM-based field programmable gate arrays for implementing instrumentation and control systems of nuclear power plants

  • Nidhin, T.S.;Bhattacharyya, Anindya;Behera, R.P.;Jayanthi, T.;Velusamy, K.
    • Nuclear Engineering and Technology
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    • 제49권8호
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    • pp.1589-1599
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    • 2017
  • Field programmable gate arrays (FPGAs) are getting more attention in safety-related and safety-critical application development of nuclear power plant instrumentation and control systems. The high logic density and advancements in architectural features make static random access memory (SRAM)-based FPGAs suitable for complex design implementations. Devices deployed in the nuclear environment face radiation particle strike that causes transient and permanent failures. The major reasons for failures are total ionization dose effects, displacement damage dose effects, and single event effects. Different from the case of space applications, soft errors are the major concern in terrestrial applications. In this article, a review of radiation effects on FPGAs is presented, especially soft errors in SRAM-based FPGAs. Single event upset (SEU) shows a high probability of error in the dependable application development in FPGAs. This survey covers the main sources of radiation and its effects on FPGAs, with emphasis on SEUs as well as on the measurement of radiation upset sensitivity and irradiation experimental results at various facilities. This article also presents a comparison between the major SEU mitigation techniques in the configuration memory and user logics of SRAM-based FPGAs.

폴리우레탄 발포기 부품 이종재 마찰용접의 품질 평가에 관한 연구 (The Study of Quality Evaluation on Dissimilar Material Friction Welding of Poly-urethane Foaming Machine Components)

  • 양용모
    • 한국기계가공학회지
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    • 제11권6호
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    • pp.75-81
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    • 2012
  • Dissimilar material friction welding such as STD11 and SCM440, we are considering of such things as strength and tenacity of welding interface, which consist of friction welding rotation frequency, friction heating pressure, upset forging-pressure, friction heating time, and upset forging-pressure time. From the study, obtaining the interrelationship between welding condition and quality(toughness, tenacity), we can set the best range of welding condition. while performing acoustic emission examination for the nondestructive evaluation, we can deduce the interrelationship among total acoustic emission counts, friction welding variable, and quality during friction welding, which can solve the manufacturing difficulty and enhance the economic value.

우리별 1호에서의 SPACE RADIATION 환경 조사 (CRE ECPERIMENT OF KITSAT-1)

  • 신영훈;민경욱;최영완;김성헌
    • Journal of Astronomy and Space Sciences
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    • 제11권1호
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    • pp.131-145
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    • 1994
  • Cosmic Ray Experiment (CRE)는 KITSAT-1 의 여 러 module 중 하나로 Total D Dose Experiment (TDE) 와 Cosmic Particle Experiment (CPE) 두개의 sub-system 으로 구성되어 있다. CRE 의 목적은 KITSAT-1 궤도에서의 우주 환경을 조사하는 것이다. KITSAT-1 의 궤도는 inner Van Allen belt에 위치하며, 이 지역 에셔는 고에너지 proton들이 많이 분포하고 있어 위성체에 단기적인 또는 장기적인 radiation 효과를 미치고 있다. 1년여의 설험 결과로부터 Van Allen belt가 무척 안정되어 있고 태양의 활동이 CPE,TDE 및 SEU (Single Event Upset) rate 에 영향을 줌을 알 수 있었다. 또한 CREME code 에 의해 예상됐던 것보다 많은 고에너지 입자 flux가 관찰되었다.

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경량화 쇽업소바 피스톤로드에 사용되는 SM45C/SM20C-Pipe의 마찰용접에 관한 연구 (A Study on the Friction Welding of SM45C/SM20C-Pipe which Used in the Light Piston-Rod)

  • 민병훈;최수현;강정식;이형호;민택기
    • 한국공작기계학회논문집
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    • 제17권4호
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    • pp.42-50
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    • 2008
  • Various researches to reduce weight of a vehicle are achieving. One of these researches is tendencious to manufacture the hollow piston rod using friction welding instead of solid one of the vehicle shock absorber. This study deals with the friction welding of SM45C to SM20C-pipe that is used normally in the vehicle shock absorber. The friction time was variable conditions under the conditions of spindle revolution of 2,000rpm, friction pressure of 55MPa, upset pressure of 75MPa, and upset time of 2.0seconds. Under these conditions, the microstructure of weld interface, tensile fracture surface and mechanical tests of friction weld were studied and so the results were as follows. When the friction time was l.5seconds under the conditions, the maximum tensile strength of the friction weld happened to be 837MPa, which is 113% of SM20C's tensile strength and 97% of SM45C's. The optimal welding conditions were n=2,000rpm, $P_1=55MPa$, $P_2=75MPa$, $t_1=1.5sec$, $t_2=2.0sec$ when the total upset length is 1.7mm.

SM45C와 SCM4의 마찰용접 및 피로특성에 관한 연구 (A Study on Friction Welding of SM45C to SCM4 Steel Bars and the Fatigue Properties)

  • 오세규;김부안;김선진;남상훈
    • 한국해양공학회지
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    • 제2권2호
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    • pp.112-121
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    • 1988
  • A study on friction welding of carbon steel bar (SM45C) to chrome molybedenum steel bar(SCM4) is examined experimentally through tensile test, hardness test, microstructure test and fatigue test. so, this paper deals with optimizing the welding concitions and analyzing various mechanical properties about friction welds of SM45C to SCM4 steel bars. The results obtained are summarized as follows; 1) For friction welded joints of SM45C to SCM4 steel bars, the total upset(U)increases linearly with an increase of heating time ($t_{1}$) till 6s. 2) The determined optimum welding conditions are heating time ($t_{1}$)2s, upsetting time($t_{2}$), 3s, heating pressure($p_{1}$), 4kgf/$mm^{2}$(39.2MPa), upsetting pressure($p_{2}$, 8kgf/mm$^{2}$(78.4MPa) and rotating speed(N), 2, 000rpm when the total upset(U) is 3.4mm, resulting in a computed relationship between the joint tensile strength .sigma.$_{t}$ (kgf/mm$^{2}$and the total upset U(mm); .sigma.$_{t}$ =$0.21U^{3}$ - $3.38U^{2}$ +17.03U + 66.00 3) As the elongation is increased more and more, the fracture position becomes away from weld interface and the fractures are similar to those of SM45C. Fracture is taken place on SM45C side. 4) The weld interface of two dissimilar materials is mixed strongly, and the heat affected zone is about 2.0mm at SM45C while about 2.7 mm at SCM4 side. Therefore, the welded zone and heat affected zone are very narrow, comparing with those of the joints welded by the other welding methods. 5) The fatigue strengths at N=10$^{6}$ cycles of SM45C, SCM4 and friction welded joints are 23kgf/$mm^{2}$, 33kgf/$mm^{2}$(220.5 MPa), and 22.5kgf/$mm^{2}$(220.5MPa) respectively, and fracture at friction welded joint takes place at the side of SM45C. 6) The hardness of the friction weld interface is 3 times higher than that of base metal. 7) Fatigue strength of friction welded joint is higher than that of base metal. 8) Notch sensitivity factor of friction welded joint is lower than that of base metal.

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형상함수를 이용한 절점 속도장애 의한 소성가공 공정의 상계해석 (An Upper bound Analysis of Metal Forming Processes by Nodal Velocity Fields using Shape Function)

  • 김영호;배원병;박재우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.210-216
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    • 1994
  • The velocity fields can be composed by nodal points using shape function. Forging load and deformed profile are obtained by minimizing total energy consumption rate which is function of unknown velocities at each nodal points. The velocity and stremiline distribution can also be investigated at the deformation profile. The effectiveness of proposed method in this paper is demonstrated by comparing with those of FEM and experiment, that is the results of upset forging problem. Obtained results are compared with FEM and experiment and fairly good agreement is found between them.

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고령화시대를 대비한 안전관리대책 -부산지역을 대상으로- (A Study on Safety Management for Aging Society)

  • 장성록;김은아
    • 한국안전학회지
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    • 제17권4호
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    • pp.184-188
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    • 2002
  • According to a recent report, Korea first reached aging society in 2000 and it is forecasted that the number of aged people over 65 years old will increase form 7.13%(2000) to 14% or more of total population in Korea in 2022. As many aged peoples are employed as day labor under the financial circumstances after Korean Financial Crisis, it is critical that we should take safety control measures for them. Thus, this study focused on analyzing aged accidents in terms of their characteristics, based on the actual trend of industrial accidents from 1996 to 2001 and the applications of medical treatment for the affected or wounded in Busan metropolitan area for recent 3 years (1999 to 2001) in order to analyze accident characteristics to cope with emergent aging period. As a result of analyzing the above data by job type, it was found that the construction work amounted to 38% of total job type. This result implies that accidents of the aged often occurs in 3D jobs including construction works without reasonable automation, which requires us to establish some preventive policies against those accidents. Moreover, it is found that rapid increasing accidents such as upset or occupational diseases or damages are typically attributed to those in the aged, mainly because the aged employees over 55 years old often have disadvantageous physical conditions such as relatively degraded balance and muscular control ability comparing to the younger. Therefore, it recommended that we should make effective safety policies for the aged and actively apply those policies to them. Moreover, it is required that we should encourage them to actively participate in safety compliance through corresponding trainings.