• 제목/요약/키워드: Torsional Fatigue Failure

검색결과 20건 처리시간 0.025초

터빈 발전기 축 시스템의 다중 질량체 모델링을 통한 비틀림 응답 구현 (Realization of Torsional Response based on Multi-mass Modeling of Turbine-Generator Shaft System)

  • 박지경;조규정;손승현;정세진;김철환
    • 전기학회논문지
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    • 제64권2호
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    • pp.201-207
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    • 2015
  • Turbine-generator torsional response is caused by interaction between electrical transient air-gap torque and mechanical characteristics of turbine-generator shafts. If torsional shaft torque exceeds a certain threshold, the loss of fatigue life may occur and, in the end, it is possible to happen permanent shaft failure. Therefore, it is required to understand the torsional response for reliable operation and protection of turbine-generator shaft system. In this paper, we introduced multi-mass modeling method of turbine-generator shaft system using mechanical-electrical analogy and state-space equation to verify the transient torsional response based on ElectroMagnetic Transient Program (EMTP). These simple realization methods for turbine-generator shaft torsional response could be helpful to understand torsional interaction phenomena and develop the transient torque reduction countermeasures for turbine-generator shaft system.

자동차용 알루미늄/복합재료 하이브리드 동력전달축의 압입접합부 설계에 관한 연구 (A study on the design of the press fit joint for automotive aluminum/composite hybrid propeller shaft)

  • 김학성;이대길
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.226-231
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    • 2004
  • Press fitting method for joining of a hybrid tube and steel ring with small teeth for automotive aluminum/composite hybrid propeller shaft was devised to improve reliability and to reduce manufacturing cost, compared to other joining methods such as an adhesively bonded joint, bolted joint or welded joint. To obtain high strength of the press fit joint, an optimal design method for the teeth was devised with respect to number and shape of the steel teeth. Torsional static, fatigue tests and finite element analysis of the press fit joint were performed with respect to experimental variables. The developed optimal design method predicted well the static torque capability and failure mode of the press fit joint. Also, it provided design guide line of press fit joint for improving torsional static and fatigue characteristics.

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5% 크롬 냉간 압연용 작업롤의 피로손상 평가에 대한 연구 (Assessment of fatigue damage in 5% chrome cold rolling work roll)

  • 곽길준;김광수;이시우;여원구;박영철
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.316-321
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    • 2000
  • The role of fatigue on the surface damage of 5% chrome cold milling work roll is evaluated. Uniaxial and torsional fatigue tests are carried out, and the baseline data for fatigue life evaluation are established. An appropriate multiaxial fatigue parameter is developed from the fatigue data. Fatigue tests are also performed under compressive mean stresses, and a mean stress model is formulated. A computer program is developed to assess the interaction of fatigue and grinding of the roll. The fatigue damage is computed for selected servicing conditions. It is found that the fatigue damage can be an important issue when the effect of mean stress is ignored, however the fatigue damage is negligibly small when the effect of mean stress including the residual stresses currently used is fully accounted. The result indicates that spalling due to the growth of thermal shock cracks is more important than fatigue damage in roll surface failure.

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K3에 축적된 내부 응력이 피로 파절에 미치는 영향 (Effect of internal stress on cyclic fatigue failure in K3)

  • 김준영;김진우;조경모;박세희
    • Restorative Dentistry and Endodontics
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    • 제37권2호
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    • pp.74-78
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    • 2012
  • Objectives: This study aimed to evaluate the relationship between the cyclic fatigue of a K3 file and internal stress intentionally induced until the activation of the autostop function of the torque-controlled motor. Materials and Methods: K3 (Sybron Endo) .04 and .06 taper, size 25, 30, 35, 40 and 45 were used in this study. To give the internal stress, the K3 files were put into the .02 taper Endo-Training-Bloc (Dentsply Maillefer) until the activation of the auto-stop function of the torque-controlled motor. The rotation speed was 300 rpm and torque value was 1.0 $N{\cdot}cm$. K3 were grouped by the number of induced internal stress and randomly distributed to 4 experimental groups (n = 10, Stress 0 [control], Stress 1, Stress 2 and Stress 3). For measuring the cyclic fatigue failure, the K3 files were worked against a sloped glass block and time for file separation was recorded. Data was statistically analyzed Statistical analyses were performed using two-way ANOVA and Duncan post-hoc test at p < 0.05 level. Results: Except .04 taper size 30 in Stress 1 group, there were statistically significant differences in time for file separation between control and all experimental groups. K3 with .04 taper showed higher cyclic fatigue resistance than those of .06 taper. Conclusion: In the limitation of this study, the cyclic fatigue of the K3 file was influenced by the accumulated internal stress from use until the auto-stop function was activated by the torque-controlled motor. Therefore, clinicians should avoid the reuse of the K3 file that has undergone auto-stops.

X선 회절과 유한요소법을 이용한 터빈 블레이드의 파괴기구에 관한 연구 (A Study on the Failure Mechanism of Turbine Blade using X-Ray Diffraction and FEM)

  • 김성웅;홍순혁;전형용;조석수;주원식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.258-265
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    • 2001
  • Turbine blade is subject to force of three type ; torsional force by torsion-mount, centrifugal force by rotation of rotor and cyclic bending force by steam pressure. Cyclic bending force of them is main factor on fatigue fracture. In the X-ray diffraction method, the change in the values related to plastic deformation and residual stress near the fracture surface mat be determined, and information of internal structure of material can be obtained. Therefore, to find a fracture mechanism of torsion-mounted blade in nuclear plant, based on the information from the fracture surface obtained by fatigue test, the correlation of X-ray parameter and fracture mechanics parameter was determined, and then the load applied to actual broken turbine blade parts was predicted. Failure analysis is performed by finite element method and Goodman diagram on torsion-mounted blade.

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등가강도 개념에 의한 탄소섬유 복합재료의 이축강도 및 피로수명 예측 (Prediction of Biaxial Strength and Fatigue Life using the Concept of Equivalent Strength)

  • 이창수;황운봉
    • Composites Research
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    • 제12권2호
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    • pp.53-61
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    • 1999
  • 복합재료의 파단식은 강도계수의 산정이 쉽고, 형상이 유연하며, 논리적인 단순성을 유지하기 위하여 각 파단모드와 하중조건을 고려하는 것이 바람직하다. 본 연구에서는 인장 및 비틀림의 이축하중에 대한 등가강도를 도입함으로써 새로운 파단식을 유도하였다. 이축 실험 결과는 등가이축강도가 cos($tan^{-1}R_b$)의 지수함수로 표현됨을 보였다. 이축하중의 파단강도는 일방향 인장강도 및 비틀림강도와 이축비의 함수로 예측할 수 있다. 실험 데이터의 산포성은 Weibull 분포함수와 등가이축강도 개념을 이용하여 분석하였다. 또한, 일방향 인장 및 비틀림 S-N 선도로부터 복합하중하의 S-N 선도를 구할 수 있는 피로해석법을 평면 응력 모델을 기반으로 개발하였다. 예측결과는 적층복합재료의 이축강도와 피로수명의 실험 데이터와 잘 일치하였다.

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Cyclic fatigue resistance, torsional resistance, and metallurgical characteristics of M3 Rotary and M3 Pro Gold NiTi files

  • Pedulla, Eugenio;Lo Savio, Fabio;La Rosa, Giusy Rita Maria;Miccoli, Gabriele;Bruno, Elena;Rapisarda, Silvia;Chang, Seok Woo;Rapisarda, Ernesto;La Rosa, Guido;Gambarini, Gianluca;Testarelli, Luca
    • Restorative Dentistry and Endodontics
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    • 제43권2호
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    • pp.25.1-25.10
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    • 2018
  • Objectives: To evaluate the mechanical properties and metallurgical characteristics of the M3 Rotary and M3 Pro Gold files (United Dental). Materials and Methods: One hundred and sixty new M3 Rotary and M3 Pro Gold files (sizes 20/0.04 and 25/0.04) were used. Torque and angle of rotation at failure (n = 20) were measured according to ISO 3630-1. Cyclic fatigue resistance was tested by measuring the number of cycles to failure in an artificial stainless steel canal ($60^{\circ}$ angle of curvature and a 5-mm radius). The metallurgical characteristics were investigated by differential scanning calorimetry. Data were analyzed using analysis of variance and the Student-Newman-Keuls test. Results: Comparing the same size of the 2 different instruments, cyclic fatigue resistance was significantly higher in the M3 Pro Gold files than in the M3 Rotary files (p < 0.001). No significant difference was observed between the files in the maximum torque load, while a significantly higher angular rotation to fracture was observed for M3 Pro Gold (p < 0.05). In the DSC analysis, the M3 Pro Gold files showed one prominent peak on the heating curve and 2 prominent peaks on the cooling curve. In contrast, the M3 Rotary files showed 1 small peak on the heating curve and 1 small peak on the cooling curve. Conclusions: The M3 Pro Gold files showed greater flexibility and angular rotation than the M3 Rotary files, without decrement of their torque resistance. The superior flexibility of M3 Pro Gold files can be attributed to their martensite phase.

디젤 엔진의 Crankshaft Web 형상에 따른 굽힘 및 비틀림 특성과 중량 최적화에 관한 연구 (A Study on Bending and Torsion Characteristics and Weight Optimization by Web Shape of Crankshaft for Diesel Engine)

  • 김장수;이치우
    • 한국산업융합학회 논문집
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    • 제14권2호
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    • pp.67-72
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    • 2011
  • Recently, it is possible for small sized and high speed diesel engines by development of commonrail system. And in order to increase the engine performance, the cylinder firing pressure is a tendency which increases. On the other side, the weight of engine becomes lightly in spit of high performance diesel engine. Therefore, the weight optimization for engine components is very important point on the design process. Also, the weight optimization must necessarily be considered the robust design against a fatigue failure. This paper focuses on the weight optimization of crankshaft according to web shape at the light duty diesel engine, and torsion characteristics of crankshaft is considered with 1D and 3D analysis tools.

표면거칠기와 유한요소법을 이용한 터빈 블레이드의 파손해석에 관한 연구 (A Study on Failure Analysis of Turbine Blade Using Surface Roughness and FEM)

  • 홍순혁;이동우;이선봉;조석수;주원식
    • 한국자동차공학회논문집
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    • 제9권6호
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    • pp.170-177
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    • 2001
  • Turbine blade is subject to torsional load by torsion-mount, centrifugal load by rotation of rotor and repeated bending load by steam pressure. Turbine with partially cracked blade has normal working condition at initial repair time but vibratory working condition at middle repair time due to crack growth. Finite element analysis on turbine blade indicates that repeated bending load out of all loads is the most important factor on fatigue strength of turbine blade. Therefore, this study shows root mean square roughness has linear relation with stress intensity factor range in 12% Cr steel and can predict loading condition of fractured turbine blade.

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기계적 임피던스법에 의한 박용디젤기관 추진축계의 강제감쇠종진동 계산에 관한 연구 (A study on the calculation of forced axial vibration with damping for the marine diesel engine shafting by the mechanical impedance method)

  • 박현호;김의간;전효중
    • Journal of Advanced Marine Engineering and Technology
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    • 제11권2호
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    • pp.51-60
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    • 1987
  • Recently, the problem of the axial vibration for the marine diesel engine shafting has become important due to the increased exciting forces resulting from high supercharging and large output, and the reduced natural frequencies resulting from long stroke and show speed. The effects of the axial vibration on the propulsion shafting induce cracks of the connecting point of crankpin and crankarm, the severe wear of thrust bearing, the fatigue failure of each fixing bolt and jointed parts, the hull and local hull vibrations, and also the wear and the noise due to intense hammering phenomena of thrust collar. Therefore, each classification society requires the calculation of natural frequencies and their amplitudes and also measurements of the forced damped axial vibration. At present, the technical and theoretical level is at the stage of estimating the resonant points and their maximum displacements, but the estimated displacements of the resonant points are not so reliable as the torsional one. In this study, induced stresses and amplitudes of the forced damped axial vibration are calculated. For this purpose, the equation of forced axial vibration with damping for the propulsion shafting is derived and its steady-state response is calculated by the mechanical impedance method. A computer program for above calculations is developed. The measured values are analyzed and the calculated results are compared with the measured ones. They show fairly good agreements and the reliability of developed program is confirmed.

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