• Title/Summary/Keyword: Torque accuracy

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Development of a 4-DOF Industrial Robot System

  • Kim, Han Sung
    • Journal of the Korean Society of Industry Convergence
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    • v.21 no.1
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    • pp.37-44
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    • 2018
  • In this work, a 4-DOF industrial robot system with three translational and one rotational motions which is widely used in palletizing applications is developed. In order for small robot manufacturing companies to develop their own robot systems for CNC machining and/or general automations, the analysis and design methods of a 4-DOF robot manipulator are presented and the development of a PC-based robot controller with EtherCAT are introduced. It is noted that the robot controller is developed by using Simulink Real-Time, which can provide an integrated environment of easier control algorithm development and data logging. Through position control and accuracy/repeatability measurement results, the developed robot prototype has comparable performances with commercial counterparts. In the future works, the advanced functions of industrial robots such as kinematic calibration, vibration suppression control, computed torque control, etc. will be investigated.

Modeling and Analysis of Drift Error in a MSSG with Double Spherical Envelope Surfaces

  • Xin, Chaojun;Cai, Yuanwen;Ren, Yuan;Fan, Yahong
    • Journal of Magnetics
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    • v.21 no.3
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    • pp.356-363
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    • 2016
  • To improve the sensing accuracy of the newly developed magnetically suspended sensitive gyroscope (MSSG), it is necessary to analyze the causes of drift error. This paper build the models of disturbing torques generated by stator assembly errors based on the geometric construction of the MSSG with double spherical envelope surfaces, and further reveals the generation mechanism of the drift error. Then the drift error from a single stator magnetic pole is calculated quantitatively with the established model, and the key factors producing the drift error are further discussed. It is proposed that the main approaches in reducing the drift error are guaranteeing the rotor envelope surface to be an ideal spherical and improving the controlling precision of rotor displacement. The common problems associated in a gyroscope with a spherical rotor can be effectively resolved by the proposed method.

Development of an On-Line Model for the Prediction of Roll Force and Roll Power in Roughing Mill by FEM (유한요소법을 이용한 조압연에서의 압하력 및 압연동력 예측 온라인 모델 개발)

  • Kim S. H.;Kwak W. J.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.134-137
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    • 2001
  • In this paper on-line model is derived from investigating via series of finite element process simulation. Some variables that little affect on non-dimensional parameters. ie. forward slip and torque factor. is extracted from composing on-line model Especially, this research focused on deriving on-line model which exactly predict roll force and roll power in the roughing mill process under small shape factor and small reduction ratio. The prediction accuracy of the proposed model is examined through comparison with predictions from a finite element process model

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Servo Drive of Induction Motor Using Space Voltage Vector PWM Current Control Method (공간전압벡터 PWM 전류제어방식에 의한 유도전동기 서보운전)

  • Seo, Young-Soo;Sung, Dae-Yong;Ha, Jung-Wook;Cha, Kwang-Hun;Kim, Young-Chun
    • Proceedings of the KIEE Conference
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    • 1996.07a
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    • pp.467-469
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    • 1996
  • In this paper, the voltage equation of the stationary reference frame was reduced in squirrelcage induction motor using vector control algorithm, and changed that of the d-q synchronously rotating reference frame, so the torque equation was reached, and propose vector control algorithm for speed control. Also the real time control was possibled using DSP(TMS320C31) to experiment system which show high accuracy speed response characteristics by liner current control using space voltage vector PWM method.

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Driving of the Ball Screw Actuator Using a Global Sliding Mode Control with Bounded Inputs

  • Choi Hyeung-Sik;Son Joung-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.7
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    • pp.758-768
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    • 2005
  • The ball screw actuated by the electric motor is widely used as an essential actuator for driving the mechanical system by virtue of accuracy and force transmission capability. In this paper, a design of the global sliding mode control is presented to drive the ball screw actuator along the minimum time trajectory, In the proposed control scheme, if the ranges of parametric uncertainties and torque limits of the system are specified, the arrival time of the load along the minimum time trajectory can be estimated. Also, the arriving time at the reference input and the maximum acceleration are expressed in a closed form solution. Conversely, the capacity of a ball screw actuator including the motor can be easily designed if the external load and its transportation time are specified. The superior performance of the proposed control scheme and analysis is validated by the computer simulation and experiments comparing with other sliding mode controllers.

Development of a Structural Optimal Design Code Using Response Surface Method Implemented on a CAD Platform (반응표면법을 이용한 구조물 최적설계 프로그램의 개발)

  • Yeom, Kee-Sun;Huh, Jae-Sung;Kwak, Byung-Man
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.580-585
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    • 2001
  • A response surface method(RSM) is utilized for structural optimization and implemented on a parametric CAD platform. Once an approximation of the performance function is made, no formal design sensitivity analysis is necessary. The approximation gives the designer the sensitivity information and furthermore intuition on the performance functions. The scheme for the design of experiment chosen for the RSM has a large influence on the accuracy of converged solutions and the amount of computation. The D-optimal design criterion as implemented in this paper is found efficient for the structural optimization. The program is developed on a parametric CAD platform and tested using several shape design problems of such as a torque arm and a belt clip. It is observed that the RSM used provides a faster convergence than other approximation methods for design sensitivity.

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Design of High Precision Spindle System for Grinding Machine (고정밀 연삭기용 주축시스템 설계)

  • 편영식;이건범;박정현;요꼬이요시유끼;여진욱;안건준;곽철훈
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.68-74
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    • 2003
  • Any one of the high precision spindle systems and guide way systems, the high stiffness of structure, the error compensation during assembly, high accuracy control system is inevitable technology for development of high precision machine tools. Especially, among these, design of spindle system is one of the most important technologies leading high precision of machine tool and high quality of manufactured products. A high speed and high precision spindle system, which will be used for final machining of ferrule, is designed considering the effect of heat cutting torque, cutting fore, and work-piece materials. The detailed design and analysis process are presented.

Design of Precision Motor Dynamometer System using MR Fluid (MR Fluid를 이용한 정밀 모터 동력계 실험 장치 설계)

  • Kim J.K.;Roh C.Y.;Roh M.H.;Lee E.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.313-317
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    • 2005
  • Precision motor dynamometer is requiring for nano positioning control performance recently. Particularly, linear motor is using rapidly and the dynamometer needs is increasing. In this study, a precision control dynamometer is designed using MR (Magnetic Rheological) damper. The ultra precision motor system including the driver and controller is tested using the MR damper dynamometer. This dynamometer is able to measure torque for rotary motor or traction force with linear positioning accuracy for linear motor system.

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Super convergent laminated composite beam element for lateral stability analysis

  • Kim, Nam-Il;Choi, Dong-Ho
    • Steel and Composite Structures
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    • v.15 no.2
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    • pp.175-202
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    • 2013
  • The super convergent laminated composite beam element is newly derived for the lateral stability analysis. For this, a theoretical model of the laminated composite beams is developed based on the first-order shear deformation beam theory. The present laminated beam takes into account the transverse shear and the restrained warping induced shear deformation. The second-order coupling torque resulting from the geometric nonlinearity is rigorously derived. From the principle of minimum total potential energy, the stability equations and force-displacement relationships are derived and the explicit expressions for the displacement parameters are presented by applying the power series expansions of displacement components to simultaneous ordinary differential equations. Finally, the member stiffness matrix is determined using the force-displacement relationships. In order to show accuracy and superiority of the beam element developed by this study, the critical lateral buckling moments for bisymmetric and monosymmetric I-beams are presented and compared with other results available in the literature, the isoparametric beam elements, and shell elements from ABAQUS.

Strength Analysis of Cross Groove Type Constant Velocity Joint Cage for Propeller Shaft (프로펠러샤프트용 Cross Groove형 등속조인트 케이지 강도해석)

  • Oh, Byung-Ki
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.2
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    • pp.74-79
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    • 2008
  • The fracture strength of cross groove type constant velocity joint is largely determined by the fracture strength of the cage having window-like pockets for retaining the torque transmitting balls. A stress distribution acting on the cage is influenced by rigidities of the rim portion and of the column members, therefore requires a calculation such as FEA. To analyze fracture strength of cage, a 3-D elasto-plastic finite element analysis and a submodeling technique are used to achieve both computational efficiency and accuracy. The results are in reasonably good agreement with experiment.