• Title/Summary/Keyword: Torque Monitoring

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Development of the Power Monitoring System for the Planetary Geared Motor using Hall Effect Sensor (홀 이펙트 센서를 이용한 유성기어 감속기모터의 동력 모니터링 시스템 개발)

  • Jang, In-Hun;Sim, Kwee-Bo;Oh, Se-Hoon
    • Journal of the Korean Institute of Intelligent Systems
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    • v.14 no.7
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    • pp.914-919
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    • 2004
  • When the motor is rotating, the torque and rpm are varying as the loads or the driving status connecting through reduction units are changing. On the contrary, one can monitor the changes of the loads or the driving status in the manner of measuring motor torque and rpm. There is a torque measuring method using the strain gauge and bridge circuit. But, because this is the contact method, it has the life time which is dependent on rotating velocity and used time. So this system demands on replacement of some Parts or whole system itself for maintenance. And this system is also relatively big and expensive, requiring preceding annoying process. In this paper, we are going to suppose non-contact method to measure torque and rpm using the Hall effects sensor For this we have made the planetary geared reduction motor with Hall sensors and with the monitoring system. The monitoring system displays the sensing data(torque, rpm) and calculated data( power) and also has the network capability with Bluetooth protocol. Our solution is much more inexpensive ;md simple method to measure torque and rpm than before.

Analysis of Squirrel Cage Induction Motors with Stator Winding Inter-turn Short Circuit (고정자 권선 단락에 따른 농형 유도전동기의 특성해석)

  • Kim, Mi-Jung;Kim, Byong-Kuk;Moon, Ji-Woo;Cho, Yun-Hyun;Hwang, Don-Ha;Kang, Dong-Sik
    • Proceedings of the KIEE Conference
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    • 2007.04c
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    • pp.150-152
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    • 2007
  • The stator faults yield asymmetrical operation of induction machines, such as irregular current, torque pulsation, increased losses and decreased average torque. So it is necessary to detect the stator faults and develope the monitoring system for detecting faults including vibration and noise. This paper describes the method to analysis the induction motors with the stator winding inter-turn short for investigation of the asymmetrical operation during normal and transient states. And a simple method is used for the simulation and analysis of the induction machines with stator asymmetries. Finally, simulation results, finite element analysis and experimental ones are presented. The results can be useful for real-time on-line monitoring of an induction motor.

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Mechanical Seal의 이상설계 감시에 관한 연구

  • 임순재;최만용;남궁석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.166-171
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    • 1992
  • Mechanical seals are generally used in the fields of industries as sealing devices. The failure of mechanical seals like crack, leakage, breakage fast and severe wear, excessive torque, and squeaking result in big problems. For the development of monitoring system, this study was carried out to identify abnormal phenomina on alumina(AI $\_$2/ O /sub3/) seal ring and resin bonded carbon ring, and to propose the proper parameter for monitoring failure on mechanical seals. Sliding were tests are conducted at 12 experimental conditions that contains 3 different contact pressure and 4 surface conditions. Torque, temperature, and acoustic emission are measured. Optical microstructure and scanning electron microscopy are observed for the wear processing every 10 minute sliding at rotation speed of 1750 RPM.

Development of Condition and Performance Monitoring Technology of MOV (모터 구동밸브 성능 및 고장감시 기술개발)

  • Joo Hyung Jun;Park Joo Moon;Oh Sung Up;Sung Se Jin
    • Proceedings of the KIPE Conference
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    • 2002.07a
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    • pp.739-742
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    • 2002
  • This paper is to see the availability of electrical signatures as a means for evaluating performance of MOVs which are extensively used in safety-related systems in nuclear plants. To estimate motor torque, two methods such as d-q frame conversion and air-gap method are suggested and estimated results are compared with measured values. The error between measured and estimated torques is within acceptable error bound with below $1\%$ under varied load. Frequency domain analysis of calculated torque has been done as well. It is shown that monitoring of peak frequency could give useful clues to detect anomalies of MOV.

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Development and Analysis of a Two-Phase Excitation Switched Reluctance Motor with Novel Winding Distribution Used in Electric Vehicles

  • Zhu, Yueying;Yang, Chuantian;Yue, Yuan;Zhao, Chengwen;Zhang, Yan
    • Journal of Electrical Engineering and Technology
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    • v.13 no.6
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    • pp.2364-2375
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    • 2018
  • Two-phase simultaneous excitation mode of the switched reluctance motor (SRM) has been shown to effectively improve the average torque output compared with traditional single-phase excitation mode. But the torque ripple of the two-phase excitation SRM with traditional winding distribution increases because of the inconsistent electromagnetic field. To reduce the torque ripple, a two-phase excitation 8/6 SRM with novel winding distribution is proposed in this paper. The static torques generated by various magnetic circuits are analyzed and obtained to verify the torque increase. Then the electromagnetic characteristics of the proposed SRM are investigated by the numerical calculation method in detail, including flux linkage, inductance, and torque. Finally, an experiment for measuring the SRM static electromagnetic characteristics and dynamic performance is designed and performed based on the novel mode, and the comparing results show that the proposed two-phase SRM is effective.

Optimum Monitoring Parameters for the Safety of Mechanical Seals (미캐니컬 씰의 안전운용 감시를 위한 최적 계측인자)

  • Soon-Jae Lim;Man-Yong Choi
    • Journal of the Korean Society of Safety
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    • v.12 no.4
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    • pp.214-219
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    • 1997
  • The mechanical seals, which are installed in rotating machines like pump and compressor, are generally used as sealing devices in the many fields of industries. The failure of mechanical seals such as leakage, crack, breakage, fast and severe wear, excessive torque, and squeaking results in big problems. To identify abnormal phenomena on mechanical seals and to propose the proper monitoring parameter for the failure of mechanical seals, sliding wear experiments were conducted. Acoustic emission, torque, and temperature were measured during experiments. Optical microstructure was observed for the wear processing after every 10 minute sliding at rotation speed of 1750 rpm and scanning electron microscopy was also observed. Except for the initial part of every experiment, the variation of acoustic emission was well coincided with torque variation during the experiments. This study concludes that acoustic emission and torque are proper monitoring parameters for the failure of mechanical seals. The intensity of acoustic emission signals is measured in root mean square voltage. Temperature of sealing face will be used as a parallel parameter for increasing the reliability of monitoring system.

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Development of Remote Diagnostic Monitoring System for Motor-Operated Valves (모터구동밸브의 원격 진단 시스템 개발에 대한 연구)

  • Lim, Chan-Woo;Chai, Jang-Bom;Kang, Seong-Ki;Park, Sung-Keun;Kang, Shin-Chul
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.434-439
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    • 2002
  • A diagnostic methodology, which utilizes only the remotely-measurable signals, has been requested to be developed in order to evaluate and monitor conditions of MOVs. It is proven that the stem thrust are the most important variables which provide the operability of MOVs. Therefore the stem thrust estimator was developed and validated, which estimates stem thrust by use of the motor torque. The motor torque is calculated using electrical signals which can be measured in Motor Control Center(MCC). The procedures to evaluate the accuracy of the diagnostic variables were set up and the accuracy of each variable was obtained through the experiments under various conditions. In addition, the applicability of the stem thrust estimator was tested in the plants.

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Development of Remote Diagnostic Monitoring System for Motor-Operated Valves (모터구동밸브의 원격 진단 감시 시스템 개발에 대한 연구)

  • Chanwoo Lim;Jangbom Chai;Seongki Kang;Park, Sungkeun;Shinchul Kang
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.346.2-346
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    • 2002
  • A diagnostic methodology, which utilizes only the remotely-measurable signals, has been requested to be developed in order to evaluate and monitor conditions of MOVs. It is proven that the stem thrust are the most important variables which provide the operability of MOVs. Therefore the stem thrust estimator was developed and validated, which estimates stem thrust by use of the motor torque. The motor torque is calculated using electrical signals which can be measured in Motor Control Center(MCC). (omitted)

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Study of Bolt Coupling Torque Conclusion of TRUSS Structure Using PZT Patches (압전소자를 이용한 TRUSS 구조물의 볼트 결합 토크 추정에 관한 연구)

  • Hyun, Han-Su;Kim, Byung-Jin;Hong, Dong-Pyo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.612-615
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    • 2005
  • This studies presented truss frame which use aluminum beam by damage model. Truss frame which each joint part is contracted by bolt contracted conclusion of each bolt by 3.0 N/m. And measured impedance change that appear making bolt 0.5 N/m on damage condition 8 times. Compares impedance change of 5 segments that was set by measurement area and displayed result. To measure torque change of bolt, other damage model did not apply.

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A Study on the Wear Detection of Drill State for Prediction Monitoring System (예측감시 시스템에 의한 드릴의 마멸검출에 관한 연구)

  • 신형곤;김태영
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.2
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    • pp.103-111
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    • 2002
  • Out of all metal-cutting process, the hole-making process is the most widely used. It is estimated to be more than 30% of the total metal-cutting process. It is therefore desirable to monitor and detect drill wear during the hole-drilling process. One important aspect in controlling the drilling process is monitoring drill wear status. There are two systems, Basic system and Online system, to detect the drill wear. Basic system comprised of spindle rotational speed, feed rates, thrust torque and flank wear measured by tool microscope. Outline system comprised of spindle rotational speed feed rates, AE signal, flank wear area measured by computer vision, On-line monitoring system does not need to stop the process to inspect drill wear. Backpropagation neural networks (BPNs) were used for on-line detection of drill wear. The output was the drill wear state which was either usable or failure. This paper deals with an on-line drill wear monitoring system to fit the detection of the abnormal tool state.