• 제목/요약/키워드: Torque Monitoring

검색결과 103건 처리시간 0.022초

Breakage Detection of Small-Diameter Tap Using Vision System in High-Speed Tapping Machine with Open Architecture Controller

  • Lee, Don-Jin;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Journal of Mechanical Science and Technology
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    • 제18권7호
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    • pp.1055-1061
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    • 2004
  • In this research, a vision system for detecting breakages of small-diameter taps, which are rarely detected by the indirect in-process monitoring methods such as acoustic emission, cutting torque and motor current, was developed. Two HMI (Human Machine Interface) programs to embed the developed vision system into a Siemens open architecture controller, 840D, were developed. They are placed in sub-windows of the main window of the 840D and can be activated or deactivated either by a softkey on the operating panel or the M code in the NC part program. In the event that any type of tool breakage is detected, the HMI program issues a command for an automatic tool change or sends an alarm signal to the NC kernel. An evaluation test in a high-speed tapping machine showed that the developed vision system was successful in detecting breakages of small-diameter taps up to M1.

Deformation analyses during subway shield excavation considering stiffness influences of underground structures

  • Zhang, Zhi-guo;Zhao, Qi-hua;Zhang, Meng-xi
    • Geomechanics and Engineering
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    • 제11권1호
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    • pp.117-139
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    • 2016
  • Previous studies for soil movements induced by tunneling have primarily focused on the free soil displacements. However, the stiffness of existing structures is expected to alter tunneling-induced ground movements, the sheltering influences for underground structures should be included. Furthermore, minimal attention has been given to the settings for the shield machine's operation parameters during the process of tunnels crossing above and below existing tunnels. Based on the Shanghai railway project, the soil movements induced by an earth pressure balance (EPB) shield considering the sheltering effects of existing tunnels are presented by the simplified theoretical method, the three-dimensional finite element (3D FE) simulation method, and the in-situ monitoring method. The deformation prediction of existing tunnels during complex traversing process is also presented. In addition, the deformation controlling safety measurements are carried out simultaneously to obtain the settings for the shield propulsion parameters, including earth pressure for cutting open, synchronized grouting, propulsion speed, and cutter head torque. It appears that the sheltering effects of underground structures have a great influence on ground movements caused by tunneling. The error obtained by the previous simplified methods based on the free soil displacements cannot be dismissed when encountering many existing structures.

Effectiveness of Invisalign® aligners in the treatment of severe gingival recession: A case report

  • de Figueiredo, Marcio Antonio;Romano, Fabio Lourenco;Feres, Murilo Fernando Neuppmann;Stuani, Maria Bernadete Sasso;Nahas-Scocate, Ana Carla Raphaelli;Matsumoto, Mirian Aiko Nakane
    • 대한치과교정학회지
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    • 제51권4호
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    • pp.293-300
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    • 2021
  • In this report, we demonstrate the effectiveness of the Invisalign® system in the treatment of severe gingival recession and bone dehiscence through torque, translation, and intrusion movements in a young woman. Cone-beam computed tomography was used to assess bone parameters and check the teeth during treatment. The root of the mandibular right central incisor, which was buccally positioned and exhibited bone dehiscence of 9.4 mm, was moved toward the center of the alveolar process by using the Invisalign® system and SmartForce® features. The patient was monitored by a periodontist throughout the orthodontic treatment period. Her gingival recession reduced, while the bone dehiscence reduced from 9.40 mm to 3.14 mm. Thus, movement of the root into the alveolus promoted bone neoformation and treated the gingival recession. The findings from this case suggest that orthodontic treatment using the Invisalign® system, along with periodontal monitoring, can aid in the treatment of gingival recession and alveolar defects.

PMS HILS 구축을 위한 Dual Fuel Generator 모델링 및 시뮬레이션 (Dual Fuel Generator Modeling and Simulation for Development of PMS HILS)

  • 황준태;홍석윤;권현웅;이광국;송지훈
    • 한국정보통신학회논문지
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    • 제21권3호
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    • pp.613-619
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    • 2017
  • 본 논문에서는 PMS(Power Management System) HILS(Hardware In the Loop Simulaition) 가상 제어기 환경 구축을 위하여 디젤과 LNG를 연료로 사용가능한 DF(Dual Fuel) Generator를 MATLAB/SIMULINK 기반으로 모델링을 수행하고 시뮬레이션 결과 모니터링이 가능한 인터페이스를 구현하였다. DF Generator의 주요 구성은 기계적 동력을 공급하는 DF 엔진과 기계적 동력을 받아 전력을 생산 및 공급을 하는 동기발전기가 있다. DF 엔진의 서브모델은 throttle body, intake manifold, torque generation 그리고 mass of LNG and diesel quantity 가 있다. 또한, 단일 용량을 초과하는 전체 부하를 공유하기 위하여 병렬 연결된 DF Generator 와 governor 모델을 이용하여 부하 분담 시스템을 구현하였다. 시뮬레이션 결과와 가상 부하에 따른 예상 결과의 비교를 통해 DF Generator 모델의 신뢰성을 검증하였다.

압전소자를 이용한 볼트토크 및 크랙의 정량적평가에 관한 연구 (Quantitative Assessment of the Fastening Condition and the Crack Size with Using Piezoceramic(PZT) Sensors)

  • 홍동표;홍용;왕고평;김병진;김영문
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2006년도 추계학술대회논문집
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    • pp.603-606
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    • 2006
  • We present a study on the development of a practical and quantitative technique for the assessment of the structural health condition with using piezoceramic(PZT) sensors. The electro-impedance-based technique with the PZT patches is very sensitive for evaluation of the incipient and small damage in a high frequency range, and however the commonly traditional modal analysis method is effective only for considerably larger damages in low frequency range. The paper presents the technique in detecting and characterizing real-time damage on the specimen that is an aluminum plate fastened with bolts and nuts by different torques and as well a plate with a crack. By using the special arrangement of the PZT sensors, the required longitudinal wave is generated through the specimen. A large number of experiments are conducted and the different conditions of the specimens, i.e. the location and extent of loosening bolts, and the plate with a crack are simulated. respectively. Since fixing and loosening the loosened bolt is controlled by a torque wrench, we can control exactly the experiment of the different torques. Compared with the simulated healthy condition, we can find whether or not there is a damage in the specimen with using an impedance analyzer with the PZT sensors. Several indices are discussed and used for assessing the different simulated damages. As for the location of bolt loosening, the RMSD is found to be the most appropriate index for numerical assessment and as well the RMSD shows strongly linear relationship for assessing the extent of the bolt loosening, and the frequency peak shift ${\Delta}F$ is used to assess the cracked plate. The possibility of repeatability of the pristine condition signatures is also presented and the appropriate frequency range and interval are uniquely selected through large numbers of experiments.

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CAD/CAM시스템을 이용한 기술개발에 대한 연구 (워엄기어 개발을 중심으로) (Research on the technical development by the CAD/CAM System)

  • 정선모
    • 한국정밀공학회지
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    • 제3권3호
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    • pp.40-71
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    • 1986
  • By developing a computer program for the systematic design of worm gears, the design formulae and tables of AGMA, JGMA, BS and DIN are analized and compared. The computer program can be used on micro-computers. According to the input data of the reduction ratio, the center distance. the driving torque and the material as design parameters, the program calculate the most efficient worm gear dimension. The variation of the design parameters and other empirical coefficients in case of resulting an inadequate design gear dimension can be easily modified throuth the way of interactive method between the user and the monitoring system of computer. A proposal of the standardization of worm gears was made in which a standard module according to the DIN 323 standard series number was applied. For the more exact and effective calculation of the stress concentration and the deformation of gear teeth, a computer program using the boundary element method is also developed. Even the strength of the special gear shape such as Niemann's "Cavex" gear can be calculated in a short CPU-time. The most effort of this study has been layed on the developing a computer program for the correction of a tooth profile and face width which is most important design factor for an exact and wide teeth contacts under loads, especially by great and wide gears. For this purpose were investigated the tooth stiffness, the mesh interferences and the kinematics and the dynamics of gear mesh. The deflection and the deformation of the gear shaft due to the loads acting on gear and shaft were aslo considered. Some examples have shown the sufficient good status of teeth contact in which the correction of the tooth profile and face width were accomplished due to the calculated results.d results.

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Performance Simulation of a Turboprop Engine for Basic Trainer

  • Kong, Changduk;Ki, Jayoung;Chung, Sukchoo
    • Journal of Mechanical Science and Technology
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    • 제16권6호
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    • pp.839-850
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    • 2002
  • A performance simulation program for the turboprop engine (PT6A-62), which is the power plant of the first Korean indigenous basic trainer KT-1, was developed for performance prediction, development of an EHMS (Engine Health Monitoring System) and the flight simulator. Characteristics of components including compressors, turbines, power turbines and the constant speed propeller were required for the steady state and transient performance analysis with on and off design point analysis. In most cases, these were substituted for what scaled from similar engine components'characteristics with the scaling law. The developed program was evaluated with the performance data provided by the engine manufacturer and with analysis results of GASTURB program, which is well known for the performance simulation of gas turbines. Performance parameters such as mass flow rate, compressor pressure ratio, fuel flow rate, specific fuel consumption and turbine inlet temperature were discussed to evaluate validity of the developed program at various cases. The first case was the sea level static standard condition and other cases were considered with various altitudes, flight velocities and part loads with the range between idle and 105% rotational speed of the gas generator. In the transient analysis, the Continuity of Mass Flow Method was utilized under the condition that mass stored between components is ignored and the flow compatibility is satisfied, and the Modified Euler Method was used for integration of the surplus torque. The transient performance analysis for various fuel schedules was performed. When the fuel step increase was considered, the overshoot of the turbine inlet temperature occurred. However, in case of ramp increase of the fuel longer than step increase of the fuel, the overshoot of the turbine inlet temperature was effectively reduced.

고속철도차량 감속구동장치의 이상진단을 위한 진동특성분석 (Fault Diagnosis of a High-speed Railway Reduction Unit Using Analysis of Vibration Characteristics)

  • 지해영;이강호;김재철;이동형;문경호
    • 한국철도학회논문집
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    • 제16권1호
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    • pp.26-31
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    • 2013
  • 감속구동장치는 모터에 회전력을 차륜에 전달하는 중요한 장치로써 가장 큰 고장원인 중 하나는 기어의 접촉 피로손상에 의한 것이다. 이로 인해 주행 시 심각한 영향을 미칠 수 있기 때문에 주행안전성 확보를 위한 이상진단 모니터링시스템 기술이 요구되고 있으며, 이상진단을 위한 모니터링 시스템 개발을 위해 고장이 없는 감속구동장치의 기초 데이터 분석이 중요하다. 기어의 주요 이상진단방법 중 고장원인파악 및 조기진단에 주로 사용되는 진동신호분석법을 적용하여, 본 논문에서는 고장이 없는 고속철도차량(KTX, KTX II) 감속구동장치를 대상으로 실물시험과 실차시험을 수행함으로써 고장이 없는 감속구동장치의 이상진단에 필요한 진동특성분석을 실시하였다.

상수도 밸브 누수 탐지용 스마트 볼트 적용의 기초 연구 (A Fundamental Study on Leak Detection System for Water Supply Valve Using Smart Bolt)

  • 박철;김영석;정해욱;최상식;이용범
    • 한국재난정보학회 논문집
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    • 제16권1호
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    • pp.144-154
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    • 2020
  • 연구목적: 본 논문은 밸브의 누수 상태를 확인하기 위한 모니터링 시스템을 위하여 개발된 스마트 볼트의 적용성에 대한 기초 연구이다. 연구방법: 스마트 볼트에 내장된 변형률 센서와 가속도 센서를 이용하여 모의 누수 탐지 실험을 실시하였다. 연구결과: 스마트 볼트는 볼트 조임토크 기준에 부합하였으며 허용인장응력 범위 내에서 거동을 하여 상수도 체결부 적용에 부합되는 것으로 나타났다. 그리고 모의 누수 실험결과 밸브 누수 지점에선 60Hz 대역의 누수 신호가 탐지 되었으며, 메인관 누수에서는 상대적으로 고주파수 대역의 누수 신호도 탐지되었다. 결론: 모의 배관이 구속되지 않은 상태에서 전체적으로 연성진동이 이뤄진 것으로 보인다. 스마트 볼트를 통해 밸브 누수 신호의 감지에 대한 가능성을 확인하였다.

자동 조립 및 공급을 위한 BLDC 서보 전동기 제어시스템 설계 (Design of a BLDC Servo Motor Control System for the Auto Process of Assembly and Supply)

  • 심동석;최중경
    • 한국정보통신학회논문지
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    • 제16권5호
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    • pp.1095-1101
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    • 2012
  • 본 논문은 DSP 제어기와 IGBT 구동기를 이용하는 조립과 공급의 자동처리를 위한 BLDC 서보 모터 제어시스템 설계를 제안한다. 조립, 공급 자동처리 시스템은 다양한 동작을 위해 서보모터의 토크, 속도, 위치 제어를 필요로한다. 본 논문은 이러한 서보제어를 벡터제어와 공간벡터 PWM 기법을 이용하여 구현한다. 제어기의 CPU 로서 PWM 파형발생기, A/D 컨버터, SPI 통신 포트 및 많은 입/출력 포트를 갖는 TMS320F240 DSP를 채택하였다. 이 제어시스템은 메인 호스트 PC 가 위로부터의 명령을 전달하고 끝단의 서보제어기의 상태들을 모니터링하는 세 개의 부 DSP시스템을 관리하는 3레벨의 계층적 구조로 이루어져 있다. 각 부 DSP 시스템은 DSP와 IPM을 사용하여 BLDC 서보모터를 제어하는 8개의 BLDC 서보모터제어부를 운영한다. 호스트 시스템과 중간의 DSP는 RS-422을 이용하여 통신하며, 주프로세서와 제어기는 SPI 포트를 이용하여 통신한다.