• 농업과학연구
• /
• 제37권2호
• /
• pp.309-314
• /
• 2010

Bale is an operation of collecting livestock feed materials from field crop residue, and mechanization demand on the operation has been increased. Bailers imported from foreign countries such as Japan and European countries have been used, but those models showed improper performance in Korean situations. In recent years, a steel-roller type round baler attachable to medium size tractors(40 to 60 HP) for effective bale operation in Korea was developed. This study was conducted to evaluate field performance of the baler. For proper baling operation, engine speed was greater than 1,800rpm, average traction force and PTO torque were about 4kN and in a range of 380-671Nm, and maximum values were about 7kN and 3,000Nm, respectively. Performance evaluation tests for sudan grass, rice straw, and blue barley showed that field capacity was 0.59ha/h for blue barley and 0.99ha/h for sudan grass and rice straw. Bale weight, diameter, width, and bulk density were in ranges of 176.1~418.4kg, 1.07~1.12m, 1.02~1.04m, and 175.3~454.1kg/$m^3$. Noise sound level during the baling operation was 4dB greater than idle operation condition, which was considered to be ignorant.

• 한국산업융합학회 논문집
• /
• 제22권1호
• /
• pp.1-9
• /
• 2019

In electric agricultural machine the gearbox is used to increase torque and lower the output speed of the motor shaft. The gearbox consists of several shafts, helical gears and spur gears works in series. Optimization plays an important role in gear design as reducing the weight or volume of a gear set will increase its service life and improve the bearing capacity. In this paper the basic design parameters for gear like shaft diameter and face width are considered as the input variables. The bending stress and material volume is considered as the objective function. ANSYS was used to investigate the bending stress when the variable was changed. Artificial Neural Network (ANN) was used to obtain the mathematical model of the system based on the bending stress behaviour. The ANN was used since the output system is nonlinear. The Genetic Algorithm (GA)　technique of optimization is used to obtain the optimized values of shaft diameter and face width on the pinion based on the ANN mathematical model and the results are compared as that obtained using the traditional method. The ANN and GA were performed using MATLAB. The simulation results were shown that the proposed algorithm was successfully calculated the value of shaft diameter and face width to obtain the minimal bending stress and material volume of the gearbox.

• 한국산업융합학회 논문집
• /
• 제25권3호
• /
• pp.433-441
• /
• 2022

In general, in an emergency generator system for an electric facility including an induction motor load, an emergency power generation facility larger than the facility load capacity is built due to the initial starting current of the induction motor. In order to reduce this economic burden, various methods to reduce the inrush current of induction motors are applied to suppress the additional expansion of generators due to the reduction of power generation facilities and the increase in electrical facilities. Among these methods, when a system with a built-in soft start function of an induction motor using an inverter is built, it is the best way to reduce the inrush current of the induction motor to less than the rated current. However, in this case, the installation cost of the inverter to drive the induction motor increases. This paper proposes a soft start method of an induction motor by expanding the frequency and voltage control operation area of an emergency generator. In addition, proposed a speed calculation method based on power factor information, which is essential information for stable soft start of an induction motor, and a method for generating a speed command value of the governor for starting with maximum torque.

• Structural Engineering and Mechanics
• /
• 제86권2호
• /
• pp.261-276
• /
• 2023

The use of the ordinary double nut (i.e., ODN) composed of a master nut (i.e., M-nut) and a slave nut (i.e., S-nut) is a highly efficient method to prevent bolts loosening. A novel double nut (i.e., FODN) composed of a master nut (i.e., M-nut) and flat slave nut (i.e., FS-nut) is proposed to save raw materials. The bolt fastening tests with single nut, ODN and FODN are performed to investigate the preload and counterbalance forces. Corresponding finite element analysis (FEA) models are established and validated by comparing the preload with the experimental results. The load-bearing capacity, the extrusion effect, and the contact stress of each engaged thread for ODN and FODN are observed by FEA. The experimental and simulated results revealed that the bolt fastening with double-nut has different load-transferring mechanisms from single-nut. Nevertheless, for double-nut/bolt assemblies, the FS-nut can provide load transfer that is like that of the S-nut, and the FODN is a reasonable and reliable fastening method. Furthermore, based on the theory of Yamamoto, a formula considering the extrusion effect is proposed to calculate the preload distribution of the double-nut, which is applicable to varying thicknesses of slave-nuts in double-nut/bolt assemblies.

• 한국산학기술학회논문지
• /
• 제19권7호
• /
• pp.56-62
• /
• 2018

부스 바는 초고층 빌딩의 전력공급과 플랜트 산업의 전원 공급부 및 장비 제조 산업 분야의 배전반에 널리 사용되는 전기적인 접속 구조이다. 부스 바의 설계 시 고려해야 할 사항으로 사용 환경에 따른 재질, 전원 용량에 따른 단면적, 표면둘레의 길이, 체결 방법 등이 있다. 설계 시 충분한 전원 용량의 사이즈로 제작된 부스 바의 경우에도 실제 체결이 잘못 될 경우 열화에 의한 화재로 이어질 수 있다. 이러한 이유로 전기적 접촉부의 온도 상승에 대한 다양한 연구가 지속되어 왔다. 그러나 접촉부의 온도 상승은 결과에 기인한 현상이지 직접적인 원인은 아니다. 본 논문은 부스 바의 체결력과 중첩 구간에 따른 접촉 저항의 영향성에 대한 연구로 시편을 제작하여 저항의 변화를 측정하여 영향력을 분석하였다. 총 8개의 부스 바시편을 제작하여 측정하였고 각각의 시편을 교차하여 체결시 가해지는 체결력과 중첩 구간의 간격을 가변하여 저항을 측정하였다. 실험 결과를 통해 이러한 요인이 실제 접촉 저항의 변화에 어느 정도 기여하는지를 분석하여 안전한 전원 연결 장치의 모델을 제시하고자 한다.

• KSTLE International Journal
• /
• 제7권2호
• /
• pp.27-34
• /
• 2006

Knudsen number is the ratio of molecular mean free path versus mm thickness and the criterion to determine the flow form. When its value is lower than 0.01, the flow can be assumed to has no slip boundary condition. And in the case that the value is between 0.01 and 10, then the flow has slip boundary condition at both the adjacent walls. The condition of the air flow between the rotating journal and top foil in the air foil bearing is determined by the rotating speed and load, and the Knudsen number is also varied by those values. Because the molecular mean free path is variable to the pressure and temperature, more exact formulation is necessary to understand and analyze the flow regime. In this study, the analysis considering Knudsen number formulated with those variables (pressure, temperature and mm thickness) was executed. The approximate value was examined using the equation to confirm whether the flow has the slip or no-slip boundary condition. From the analytic investigation, it was decided to range approximately 0.01 to 1.0 and the flow can be supposed to have the slip boundary condition. Under the condition of the slip flow, the static characteristics of the air foil bearing were examined using modified Reynolds equations. The results were compared with those considering no slip condition. It shows that the slip condition makes the flow decelerates and the load carrying capacity decreases compared with no slip condition. And as the bearing number and eccentricity ratio increase, the load carrying capacity also increased at both the cases. From this result, it can be supposed that the bearing torque also increases. In the analysis of the dynamic characteristics, the perturbed Knudsen number was taken into consideration. Because the Knudsen number is expressed as the terms of each variable, the perturbed equation can be simply derived. The results of both cases considering and not considering Knudsen number were compared each other. In the case of the direct terms of the stiffness and damping coefficients, the difference between both cases was little and increased as the bearing number and eccentricity ratio increased. And the cross terms have less or more differences.

• Journal of Biosystems Engineering
• /
• 제2권1호
• /
• pp.7-24
• /
• 1977

This paper is the forth and fifth one of the study on balanced type oscillating mole drainer. In the light of the results from previous reports about the model tests, some design criteria were established and a prototype machine was set up for experimental purpose. Motion characteristics and functionof the each parts of the machine were checked and analyzed. After that, performance tests of the prototype machine were carried out in thefield. Obtained results are summarized as follows ; 1. Ten centimeter of the bullet diameter was determined so as to be able to attach it to the tractors with capacity of 30 PS to 40 PS. 2. To maintain the balance between the moments of the front shank and rear shank, the oscillating amplitude of the rear bullet was determined to be larger than that of the front bullet. At the same time , the oscillating direction of the rear bullet was designed with the inclines of ten to thirty degrees. 3. An octagonal dynamo transduced was developed for measuring the compressive force of the upper link is measuring the draft force of the machine. Acceptable linear relationship between forces and strain responses from O.D.T. was obtained. 4. Analysing the balancing mechanism of the acting part of the machine , it was found that the total draft force of the machine was equal to the difference between the sum of the draft force produced from the right and left side bending moments of the lower drawber and the compressive force on the upper link. 5. There are acceptable linear relationship between the strain and twisting moment by driving shaft, and between strain and shank moment. Above results enable us to carry out the field experiment with prototype machine. 6. When the test machine was used in the field, it was possible to reduce the oscillating acceleration by forty percent in average as compared it with the single bullet mole drainer. 7. When the test machine was used under the oscillating condition, the dratt torce was reduced by 27 percent to 59 percent as compared it with the test machine under non-oscillating condition, while the draft force was increased by 7 percent to 20 percent as compared it with the mole drainer having oscillating single bullet. The reasoning behind this fact was considered as the resistance force due to the rear shank and bullet. 8. As the amplitude and frequency of the bullet were increased, the torque was increased accordingly. This tendency could be varied with the various characteristics of the given soils. And the larger frequency and amplitute, the more increasing oscil\ulcornerlating power but decreasing draft brce were needed, and draft force was increased as the velocity was increased.9. When the amplitude of the rear bullet was designed to be larger than that of the front bullet, the minimum value of the moment was lowered and oscillating acceleration was reduced. And when the oscillating direction of the rear bullet was declined back\ulcornerwards, oscillating acceleration was increased along with the increasing angle of decli\ulcornernation. When the test machine was operated in high speed, the difference between maximum moments and minimum ones became narrow. This varying magnitude of moments appeared on the moment oscillogram seems to be correlated to the oscillating acceleration and draft force. 10. From the analysis of variance, it was found that those factors such as frequency, amplitude, and operating velocity significantly affected in the oscillating acceleration, the draft resistance, the torque, the moment, and the total power required. And interaction between frequency and amplitude affected in the oscillating acceleration. 11. Within the given situation of this study, the most preferable operating conditions of the test machine were 7 Hz in oscillating frequency, 0.54 m/sec in operating velocity, and 39.1 mm in oscillating amplitude of front and rear bullets. However, it is necessary to select the proper frequency and magnitude of oscillation depending on the soil properties of the field in which the mole drainer is practiced by use of a bal1nced type oscillating mole drainer. 12. It is recommended that a comparative study of the mole drainers would be performed in the near future using two separate balanced oscillating bullet with the one which is operated by oscillating the movable bullet in a single cylinder or other balanced type which may be single oscillating bullet with spring, damper or balancing weight, and that of thing. To expand the applicability of the balanced type oscillating mole drainer in practical use, it is suggested to develop a new mechanism which perform mole drain with vinyl pipe or filling material such as rice hull.

• 한국터널지하공간학회 논문집
• /
• 제16권2호
• /
• pp.161-172
• /
• 2014

본 연구에서는 해저 배출관로 건설을 위한 직경 4.4 m 토압식 쉴드TBM을 설계 제작하였다. 압축강도가 가장 큰 구간을 대상으로 커터헤드를 설계하고 쉴드TBM의 핵심 사양을 검토하였다. 쉴드TBM의 최대 용량을 만족하기 위해서는 디스크커터의 관입깊이를 7 mm/rev 이하로 적용해야 하는 것으로 나타났다. 설계 제작된 재활용 쉴드TBM의 현장 굴진자료를 분석한 결과, 약 95%의 현장 관입깊이가 7 mm/rev이하였으며, 디스크커터와 TBM 최대 용량 이내로 굴진이 이루어졌음을 확인하였다. 또한 CSM모델에 의한 커터 작용력과 현장의 커터 작용력을 비교한 결과, CSM모델로 예측한 커터 적용력이 약 22~25% 크게 나타났으나 대체로 현장의 커터 작용력과 유사한 경향을 나타내었다.

• 한국터널지하공간학회 논문집
• /
• 제22권6호
• /
• pp.623-641
• /
• 2020

터널식 전력구는 약 5 km 이내의 연장을 기계식 굴착장비인 밀폐형 쉴드TBM을 이용하여 건설된다. 공기지연 예방 및 적기가압을 위해서는 암반등급별 공사기간의 예측정확도를 향상시켜야하며, 투입된 장비의 성능을 고려한 최적운전이 필수적이다. 이에 본 연구에서는 3.6 m급 쉴드TBM에 적합한 순굴진율 모델을 개발하고자 실대형 굴진시험을 수행하였다. 대표적인 일축압축강도에 대해서 소요추력과 커터헤드 회전속도를 바탕으로 약 100회의 실험을 수행하였다. 이에 풍화암, 연암, 경암분류에 따라 일축압축강도와 장비의 소요추력 조건이 고려된 연직력과 압입깊이 및 일축압축강도와 토크와의 상관관계를 제시하였다. 개발된 순굴진율 모델을 바탕으로 구동부 성능분석과 최적운전 조건에 대해 제시하였다. 본 연구결과를 통해 터널식 전력구 공사기간 단축 및 조기사용에 대한 사용자 편익증대를 기대할 수 있다.

• 한국화재소방학회논문지
• /
• 제34권3호
• /
• pp.67-75
• /
• 2020

본 연구는 산업현장에서 사용되는 분전반 내 터미널 블록의 탄화 사고를 예방하기 위한 목적으로, 전선 접속부 볼트의 이상(Abnormal) 풀림 각도에 따라 변화하는 정상전류 및 과전류의 접속부 발열 위험성을 확인하고 열적 특성을 통해 위험성을 분석하였다. 이를 위하여 터미널 블록에 Resistance temperature detector (RTD) 센서 보드를 설치하여 실시간으로 터미널 블록의 발열 온도와 온도의 변화를 측정하는 새로운 기법을 적용하였다. 실험 결과 정격 전류가 작은 터미널 블록 모델의 발열 온도가 높게 나타남에 따라 부하전류에 따른 터미널 블록 용량 선정의 중요성을 확인하였다. 또한 정격전류가 높은 터미널 블록의 정격 전류가 높을수록, 이상 풀림 정도가 클수록 탄화점이 빨라짐을 확인하였다. 이러한 발열 온도 모니터링을 통해서 실시간 발열 온도를 측정할 수 있었고 열적 분석을 통해서 단계별 위험수위 설정이 가능함을 확인할 수 있었다. 본 연구의 탄화 위험성 측정 및 분석 결과는 탄화로 인한 화재 위험성에 대한 응용 연구의 이론적 기초를 제공할 수 있다. 또한 본 연구에서 새롭게 적용한 온도 센서 보드를 활용한 열화 측정 방법은 위험수준관리 및 전기적 접촉 불량으로 인한 화재 예방 활동에 광범위하게 적용 가능할 것으로 사료된다.