• Title/Summary/Keyword: Toroidal inductor

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Acoustic Noise Characteristics of Inductor According to Magnetic Powder Core Building Structure for Inverter Application (분말 자성 코어의 형상에 따른 인버터용 인덕터의 소음특성)

  • Yoo, Kwang-Yong;Lee, Byoung-Kuk;Kim, Dong-Hee
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.11
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    • pp.1591-1599
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    • 2017
  • In power electronics applications which switching frequency is below audible frequency, the acoustic noise and vibration design of magnetics are as important as the efficiency. In the case of the powder core, which is widely used in grid-connected inverters, many researches have been progressed in terms of efficiency. However, there are only few research have been progressed related with acoustic noise and vibrations. In this paper, the Sendust(Fe-Si-Al) powder core material which has low magnetostriction and low core loss is analyzed in terms of acoustic noise and vibration induced by Maxwell force and magnetostriction. Three building structures such as, rectangular, toroidal, and oval shape are designed for 4kW grid-connected inverter, because magnetic properties and the audible noises of the inductor are varied by magnetic core building structures. The effects of the Maxwell force and magnetostriction behaviors varied with core shapes are analyzed by finite element method and experiments. In addition, experiment results of the inductor efficiency are presented according to core building structures.

Development of fabrication process for toroidal inductors using electroplating method (도금 공정을 이용한 토로이드형 마이크로 인덕터의 제작 공정 개발)

  • Noh, Il-Ho;Jang, Suk-Won;Kim, Chang-Kyo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07a
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    • pp.408-411
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    • 2003
  • 최근 활발하게 연구가 진행되고 있는 마이크로 인덕터는 자기 데이터 저장을 위한 헤드, 자기장 센서, 마이크로 변압기와 휴대폰의 수동 소자와 같은 다양한 분야에 이용되고 있다. 마이크로 인덕터를 제작하기 위해 UV-LIGA 공정을 개발하였다. 도금 공정을 이용하여 마이크로 인덕터의 철심과 구리선 제작하였다. 도금 공정을 위해 필요한 마이크로 몰드는 여러 종류의 thick photoresist를 이용하여 저응력 공정으로 제작하였다. 도금 공정을 이용하여 toroid형 마이크로 인덕터를 제작하였다. 도금 공정에서 발생 할 수 있는 응력을 최소화할 수 있는 공정을 개발하였다.

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Low Firing Temperature Nano-glass for Multilayer Chip Inductors (칩인덕터용 저온소성 Nano-glass 연구)

  • An, Sung-Yong;Wi, Sung-Kwon
    • Journal of the Korean Magnetics Society
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    • v.18 no.1
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    • pp.43-47
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    • 2008
  • [ $ZnO-Bi_2O_3-Al_2O_3-B_2O_3-SiO_2$ ] nano-glass has been prepared by sol-gel method. The mean particle size was 60.3 nm with narrow size distribution. The nano-galss has been used as a sintering aid for the densification of the NiZnCu ferrites. The ferrite was sintered with nano-glass sintering aids at $840{\sim}900^{\circ}C$, 2 h and the initial permeability, quality factor, density, and saturation magnetization were also measured. The initial permeability of 0.5 wt% nano-glass added toroidal sample for NiZnCu ferrites sintered at $900^{\circ}C$ was 193.3 at 1 MHz. The initial permeability and saturation magnetization were increased with increasing annealing temperature. As a result, $ZnO-Bi_2O_3-Al_2O_3-B_2O_3-SiO_2$ nano-glass systems were found to be useful as sintering aids for multilayer chip inductors.

Magnetic Properties of NiZnCu Ferrite for Multilayer Chip Inductors (칩인덕터용 NiZnCu Ferrite의 자기적 특성 연구)

  • An, Sung-Yong;Moon, Byeong-Chol;Jung, Hyun-Chul;Jung, Hyun-Jin;Kim, Ic-Seob;Hahn, Jin-Woo;Wi, Sung-Kwon
    • Journal of the Korean Magnetics Society
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    • v.18 no.2
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    • pp.58-62
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    • 2008
  • $Ni_{0.4}Zn_{0.4}Cu_{0.2}Fe_2O_4$ ferrite was fabricated by solid stat reaction method and sol-gel method. Because of the drawbacks of each method, we combined these two methods together. We proposed and experimentally verified that nanocrystalline ferrite additive was effective on improving the densification behavior and magnetic properties of NiZnCu ferrites for multilayer chip inductors. The initial permeability of the toroidal core Sample with 20 wt% nanocrystalline ferrite increased from 78.1 to 178.2 as annealing temperature is increased from $880^{\circ}C$ to $920^{\circ}C$. The density, shrinkage and saturation magnetization were increased with increasing annealing temperature, which was attributed to the decrease of additive grain size and increase of sintering density.

Effect of Cobalt Substitution on the Magnetic Properties of NiZnCu Ferrite for Multilayer Chip Inductors (Cobalt 치환된 칩인덕터용 NiZnCu Ferrite의 자기적 특성 연구)

  • An, Sung-Yong;Kim, Ic-Seob;Son, Soo-Hwan;Song, So-Yeon;Hahn, Jin-Woo;Choi, Kang-Ryong
    • Journal of the Korean Magnetics Society
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    • v.20 no.5
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    • pp.182-186
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    • 2010
  • Effect of cobalt substitution on the sintering behavior and magnetic properties of a NiZnCu ferrite was studied. $Ni_{0.36-x}Co_xZn_{0.44}Cu_{0.22}Fe_{1.98}O_4(0{\leq}x{\leq}0.04)$ ferrite was fabricated by a solid stat reaction method. It was proposed and experimentally verified that $Co^{2+}$ substituted NiZnCu ferrite was effective on improving the quality factor and magnetic properties of NiZnCu ferrites for multilayer chip inductors. The ferrite was sintered without sintering aids, at $880{\sim}920^{\circ}C$, for 2 h and the initial permeability, quality factor, density, shrinkage, saturation magnetization, and coercivity were also measured. The quality factor (Q) was increased linearly up to x = 0.01 and decreased rapidly over x = 0.01. As the cobalt content increased, the initial permeability and density of the ferrites decreases. The initial permeability of toroidal sample for $Ni_{0.35}Co_{0.01}Zn_{0.44}Cu_{0.22}Fe_{1.98}O_4$ ferrites sintered at $900^{\circ}C$ was 130 at 1 MHz and quality factor was 230.