• Title/Summary/Keyword: Tools

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Prediction and Evaluation Method of Energy Consumption in Machine Tools (공작기계의 에너지 소비량 평가기법 및 예측기술)

  • Lee, Chan-Hong;Hwang, Jooho
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.5
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    • pp.461-466
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    • 2013
  • In this paper, main mechanism and measurement method of energy consumption for machine tools are investigated by experiment and simulation. To evaluate total energy consumption of the machine tools, standard test workpiece and measuring method and test procedures are suggested. And, improvement of energy consumption evaluation by the motion kinematics theory is used. In addition, to estimate energy consumption of machine tools in design process, mass distribution of the structure and 5 axis motions are investigated and simulated by numerical analysis.

A Study on the Micro Tool Fabrication Technology employing ELID(Electrolytic In-process Dressing) Technique (전해 연속 드레싱을 이용한 마이크로 공구 제작 기술)

  • 최재영;이현우;최헌종;이석우;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.508-511
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    • 2002
  • With increasing the needs for micro and precision parts, micro machining technology using micro tools has been studied to fabricate a small part with high density such as electronics, optics, communications, and medicine industry more than before. Though these micro tools have developed rapidly, it is difficult to apply them to micro fabrication technologies, because of the inherent manufacturing. In this study, micro tools(wc) to produce micro structures and parts were manufactured by cylindrical grinding machine employing ELID(Electrolytic In-process Dressing) technique and good dimensional accuracy was achieved. Furthermore we researched the characteristics of machining on the micro drilling using micro drills and manufactured micro tools. Finally it is confirmed that manufactured micro tools can be used for micro machining.

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A Study on Precision Infeed Grinding for the Silicon Wafer (실리콘 웨이퍼의 고정밀 단면 연삭에 관한 연구)

  • Ahn D.K.;Hwang J.Y.;Choi S.J.;Kwak C.Y.;Ha S.B.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1-5
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    • 2005
  • The grinding process is replacing lapping and etching process because significant cost savings and performance improvemnets is possible. This paper presents the experimental results of wafer grinding. A three-variable two-level full factorial design was employed to reveal the main effects as well as the interaction effects of three process parameters such as wheel rotational speed, chuck table rotational speed and feed rate on TTV and STIR of wafers. The chuck table rotaional speed was a significant factor and the interaction effects was significant. The ground wafer shape was affected by surface shape of chuck table.

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An Intelligent Measuring and Inspection System for NC Machine Tools (NC 공작기계용 지능형 측정 및 검사시스템)

  • 김경돈
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.2
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    • pp.83-91
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    • 1997
  • Interactive measuring Part Program Generating Tools (IMPPGT) realized on the FANUC 15MA using touch trigger probes and interactive macro functions of the CNC were developed for intelligent measuring and inspection systems on the machine tools. Machine tools. Menu driven measuring and inspection functions of the IMPPGT were studied and implemented on the CNC through the macro executor and ROM writer. In order to automate measurement and inspection procedures in machine shops, measuring G Code system was also proposed. Using the developed measuring G Code system on the machine tool, untended measurement and inspection operation was able to be realized in FMS lines.

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Development of Integrated Design System for Structural Design of Machine Tools (공작기계 구조물 설계를 위한 통합설계 시스템 개발)

  • 박면웅;손영태;조성원
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.229-239
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    • 2003
  • The design process of machine tools is regarded as a sequential, discrete, and inefficient works as it requires various kinds of design tools and many working hours. This paper describes an integrated design system embedding a design methodology that can support efficiently and systematically the conceptual structural design of machine tools. The system is a knowledge-based design system and has four machine-tool-specific functional modules including configuration design, configuration analysis, structure design, and structural analysis support module. Through the configuration design and analysis module, a machine configuration appropriate for design requirements is selected, and then the arrangement of ribs fer each structural part is decided in the structure design module. Also, the structural analysis support module is used to evaluate design result by utilizing structural analysis software, ANSYS. The system is applied to design of a tapping machine, and shows that the machine structure can be designed fast and conveniently by processing each design step interactively.

An Experimental Study on Cutting Characteristic of Ceramics (세라믹스의 절삭거동에 관한 실험적 연구)

  • 이길우;김순태
    • Journal of the Korean Ceramic Society
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    • v.30 no.5
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    • pp.420-426
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    • 1993
  • The machinability of ceramics has been experimentally studied. The experiments were conducted on alumina cernmics of various purity, quartz, and cordierite using the sintered diamond tools and CBN tools. Tool wasre, surface roughness, and cutting resistence were measured and analysed. It was found that the workpieces could be machined with the diamond and CBN tools, but the sintered diamond tools were more efficient for the machining of the high strength ceramics. The machining of alumina ceramics with sintered diamond tools showed that (1) wet machining prolonged tool life comparing with dry machining, (2) workpiecewith higher purity had better surface roughness, (3) severe cutting conditions led to the chipping and fracture of tool and increase of the surface roughness and cutting resistance, (4) 20~40m/min of cutting speed, 0.01~0.02mm/rev of feed, and 0.1~0.2mm of cutting depth are suggested as proper cutting conditions for the high strength ceramics.

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Modelling and dynamic analysis of electro-mechanical system in machine tools (공작기계 시스템의 모델링과 동적 특성 분석)

  • 박용환;신흥철;문희성;최종률
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.991-994
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    • 1995
  • Recent trend in machine tools is pursuing the high precision and high speed facility and its architecture is being more complicated. With this tendency, it is required the more precise dynamic analysis of electro-mechanical system in machine tools. In this paper, the exact mathematical model of feed and spindle system of a typical machine tools was induced. The feed system is modeled as 7-mass system including the workpiece and the spindle system as 4-mass system. The simulation results show that the induced model depicts the characteristics of real system very well. The effects of each mechanical element to dynamic motion of a machine are analyzed by simulation with the induced model. It ia anticipated that the induced model can be used in the analysis of various machine architectures and in the design stage of new machine tools.

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Tool Wear in Turning of the Presintered Low Purity Alumina (저순도 알루미나 예비소결체 선삭시의 공구 마멸)

  • Lee Jae-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.1
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    • pp.39-46
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    • 2005
  • In this study, unsintered, presintered and full-sintered low purity alumina ceramics were machined with various tools to clarify the machinability and the optimum cutting conditions. The main conclusions obtained were as follows. (1) Machined with alloy steel tool, the machinability of the presintered ceramics becomes better with the decrease of presintering temperature, but that of unsintered ceramics(white body) was extremely poor. (2) In the case of carbide, K01, the tool life in machining the white body was the longest, and the machinability of presintered ceramics becomes poorer with the increase of the presintering temperature. (3) The K01 tools exhibit longer life than the P10 tools in machining both the white body and the ceramics presintered at $1450^\circC$ or higher temperatures, but the P10 tools shows longer tool life than the K10 tools in machining of the ceramics presintered at temperatures below $1450^\circC$.

A Study on an Evaluation Model of Computer Aided Software Engineering Tools by Combining Data Envelopment Analysis With Analytic Hierarchy Process (DEA와 AHP를 혼용한 소프트웨어공학 지원도구 평가 모형 연구)

  • Lee, Jung-Sook;Kim, Woo-Je
    • Journal of Information Technology Services
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    • v.8 no.2
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    • pp.173-187
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    • 2009
  • CASE tools are complex software products offering many different features. Systems professionals have evaluated various CASE products from a feature and attribute basis. Each product has a different mix of strengths and weaknesses as perceived by the end user. Specific CASE tools support different steps of the applications development process as well as varying methodologies. In this paper we develop a method for evaluating CASE tools. The model has an analytic hierarchy process for evaluating CASE tools in terms of functionality, management efficiency, and support ability of provider, and a data envelopment analysis for overall evaluation considering cost and AHP results. We applied the developed model to a real world case study.

Review of S/W Test Automation Tools for the Improvement of the Software Quality (소프트웨어 품질 향상을 위한 테스트 자동화 도구에 관한 동향분석)

  • Jeong Seung-Hwan;Lee Keum-Suk;Kim Gi-Jong
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.1477-1478
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    • 2004
  • Science the change of development methods and environment of the software is rapidly kept going in industry, previous manual test methods will not be able to guarantee the quality of software. Therefore the software test automation tools is being developed actively. And many of the tools which is reliable is applied and used in domestic organizations. Indirect test techniques currently are used For the improvement of the software quality, such as formal specification and design, structural programming. And also the various do direct test techniques are used to the measurement of software quality through the fault detection and modification, such as black box, which box and test automation tools. In this survey, the software test automation tools which predicate and access the software quality at the software development phase for the improvement of the software quality should be introduced.

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