• 제목/요약/키워드: Tooling시스템

검색결과 38건 처리시간 0.027초

고속가공기용 HSK 툴링시스템의 주축회전속도에 따른 응력분포특성 (The Stress Distribution Characteristics of HSK Tooling System According to Spindle Speed)

  • 구민수;김정석;강익수;박진효;이종환;김기태
    • 한국생산제조학회지
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    • 제19권6호
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    • pp.852-858
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    • 2010
  • Recently, the high-tech industries, such as aerospace industry, auto industry, and electronics industry, are growing up considerably. Because of that, high machining accuracy and productivity of precision parts have been required. The tooling system is important part in the machining center. HSK tooling system is more suitable than BT tooling system for that of high speed machining center. It is because static stiffness and machining accuracy of HSK tooling system are higher than those of BT tooling system. In this paper, stress distribution characteristics of the HSK tooling System is analyzed according to the spindle speed. In order that, the mechanism and the force amplification principle of HSK tooling system are analyzed. The HSK tooling system is modelled by using a 3D modeling/design program. Then stress distribution characteristics of HSK tooling system are analyzed according to spindle speed by using the finite element analysis.

괘속조형기술과 고속가공을 이용한 하이브리드 금형 개발에 대한 사례연구 (Case Study for Hybrid Tooling Using High Speed Cutting and RP(Rapid Prototyping) Technologies)

  • 권홍규;장무경;홍정의
    • 산업경영시스템학회지
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    • 제33권4호
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    • pp.159-166
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    • 2010
  • The speed at which products are developed and released to market is tightly linked to profitability and market share. Hence, many companies are still in a desperate need of real Rapid Tooling (RT) technologies which can really help to expedite their prototype tooling and pre -production tooling for injection molding. Many other companies that have been very skeptical of RT technologies developed so far are working on Hybrid Tooling (HT) that can really meet the market standards. With the conviction that HT can be a reliable alternative for current RT technologies, this paper describes the experimentation how HT process has been being successfully established and effectively applied with typical case studies. Through the experimentation, Ceramic-filled SLA tooling was found to be aptly suited for the low grade mold, and Metal SLS tooling was found to be aptly suited for the medium volume mold both in terms of the lead time, dimensional accuracy, and tooling cost.

베어링특성에 따른 HSK 공구시스템의 정적 및 동적 거동의 유한요소해석 (An Analysis of Static and Dynamic Behavior of the HSK Tooling System According to Bearing Characteristics)

  • 박진효;김정석;구민수;강익수;김기태
    • 한국생산제조학회지
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    • 제19권3호
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    • pp.346-352
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    • 2010
  • Recently, the high-tech industries, such as the aerospace industry, the auto industry, and the electronics industry, are growing up considerably. Because of that, high machining accuracy and productivity of precision parts have been required. The tooling system is important part in the machining center. HSK tooling system is more suitable than BT tooling system for that of high speed machining center. It is because static stiffness and machining accuracy of HSK tooling system are higher than those of BT tooling system. In this paper, static and dynamic behavior of the HSK tooling System is analyzed according to bearing characteristics and lightweight parts. In order that, three different models of the HSK tooling system are modelled by using a 3D modeling/design program. More stable one in the models of HSK tooling system can be selected by using the FEA(Finite Element Analysis).

괘속조형(Ceramic SLA)과 고속가공을 이용한 단납금형 개발에 대한 연구 (Case Study of Hybrid Tooling using High Speed Cutting and Ceramic SLA (StereoLithography Apparatuses) Technologies)

  • 권홍규;홍정의
    • 산업경영시스템학회지
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    • 제30권2호
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    • pp.23-28
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    • 2007
  • "Getting to market first" is extremely critical in this competitive business environment. The speed at which products are developed and released to market is tightly linked to profitability and market share. Many companies that have been very skeptical of Rapid Tooling (RT) technologies developed so far are working on Hybrid Tooling (HT) that can really meet the market standards. This paper describes the experimentation how HT process has been being successfully established and effectively applied with typical case study. Through the experimentation, Ceramic-filled HT was found to be aptly suited for the low grade mold, both in terms of the lead time, dimensional accuracy, and tooling cost.

5-Head Router Machine 의 이면 구속 공구 시스템 (Dual-Contact Tooling System for 5-Head Router Machine)

  • 성승학;이득우;이채문;백효정;옥주선;최운집
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.788-791
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    • 2004
  • This paper presents a general description of single and dual contact tooling systems, finite element analysis, and discussions on the application of the system to the 5-head router machine which is in particular for aerospace components. This study has been performed as part of the development of the new generation 5-head router machine which is designed for high productivity. Such high productivity in essence requires high speed rotation and multiple spindles in one machine. The high speed rotation may exceed a range in a conventional single contact tooling system. The conventional tooling system is reevaluated in comparison with the dual-contact system. Finite element analysis using simplified spindle models compares major differences in the two systems. Some problems in the application to the 5-head router machine are discussed.

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3차원 CAD/CAM 기반 초단납기 금형제작기술 개발 (Development of Rapid Tooling Processes Based on Three-Dimensional CAD/CAM)

  • 안종호;박근;김천기;박병철;최상련
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.3-6
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    • 2001
  • The present work concerns rapid tooling technology based on three-dimensional CAD/CAM. Two types of tooling processes have been introduced : the quick delivery molding(QDM) process and the rapid tooling(RT) process using a rapid prototyping system. Both processes are based on three-dimensional CAD/CAM technology and realize a paperless manufacturing system with a high efficiency. The proposed approach has been applied to the product development for various electrical parts, and the final delivery has been reduced as compared with the traditional approach.

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공정집약형 CNC 선반의 설계기술에 관한 연구 (A study on the Desing Technuque of a Process Interration CNC Lathe for High Productivity)

  • 박종권;최대봉;황주호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.651-657
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    • 1996
  • Industrial products are getting more and more complex. The number of parts or components and the variety of manufacturing processes are increasing. This leads to rapid product oriented machine tools. The process integrated CNC lathe is one of the these machine tools which can produce numerous parts and various machining processes and reduce the lead time and non-machining time. Therefore this study deals with the design technique of a process-intergated CNC lathe which can reduce the tact time and production cost by the speed-up of the tooling system and the high-speed machining oriented construction of 2 spindles and 2 turrets.

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선반 가공자동화를 위한 공구관리 시스템의 개발 (Development of a Tool Management System for Turning Machine)

  • 김철한;김은엽;김광수;김선호;이춘식
    • 산업공학
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    • 제3권2호
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    • pp.13-22
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    • 1990
  • The efficient and economical use of an FMS presupposes a good capability : flexibility, reliability, maintainability and built-in quality assurance. One subsystem of an FMS, which often increases capability, is the tooling management. The main problems associated with tooling in an FMS are large variety of tools, many setups, insufficient use of presetted tools, tool condition control, tool shortages, errors in tooling data and maintainence. This paper presents a reseach on the development of a system which manages the tool data for the factory using NC turning machines. The tool information concerning each production stages of the industry is studied in the CIM(Computer Integrated Manufacturing) view point.

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