• Title/Summary/Keyword: Tool swept surface model

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Five-axis CL Data Generation by Considering Tool Swept Surface Model in Face Milling of Sculptured Surface (공구이동궤적 모델을 이용한 5축 페이스밀링 가공데이터 생성)

  • 이정근;박정환
    • Korean Journal of Computational Design and Engineering
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    • v.9 no.1
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    • pp.35-43
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    • 2004
  • It is well known that the five-axis machining has advantages of tool accessibility and machined surface quality when compared with conventional three-axis machining. Traditional researches on the five-axis tool-path generation have addressed interferences such as cutter gouging, collision, machine kinematics and optimization of a CL(cutter location) or a cutter position. In the paper it is presented that optimal CL data for a face-milling cutter moving on a tool-path are obtained by incorporating TSS(tool swept surface) model. The TSS model from current CL position to the next CL position is constructed based on machine kinematics as well as cutter geometry, with which the deviation from the design surface can be computed. Then the next CC(cutter-contact) point should be adjusted such that the deviation conforms to given machining tolerance value. The proposed algorithm was implemented and applied to a marine propeller machining, which proved effective from a quantitative point of view. In addition, the algorithm using the TSS can also be applied to avoid cutter convex interferences in general three-axis NC machining.

Cutting Simulation of Mold & Die via Hybrid Model of DVM and Z-Map (DVM 및 Z-Map 복합모델을 이용한 금형의 모의가공)

  • 신양호;박정환;정연찬
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.5
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    • pp.47-56
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    • 2003
  • Geometric cutting-simulation and verification play an important role in detecting NC machining errors in mold & die manufacturing and thereby reducing correcting time & cost on the shop floor. Current researches in the area may be categorized into view-based, solid-based, and discrete vector-based methods mainly depending on workpiece models. Each methodology has its own strengths and weaknesses in terms of computing speed, representation accuracy, and its ability of numerical inspection. The paper proposes a hybrid modeling scheme for workpiece representation with z-map model and discrete vector model, which performs 3-axis and 5-axis cutting-simulation via tool swept surface construction by connecting a sequence of silhouette curves.

Generation Mechanism and Numerical Simulation of Rip Current at Haeundae Beach (해운대 해수욕장의 이안류 발생기구 및 수치모의)

  • Kim, In-Chul;Lee, Joo-Yong;Lee, Jung-Lyul
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.23 no.1
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    • pp.70-78
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    • 2011
  • At Haeundae Beach in Busan, people were swept away by the fast-moving rip current and rescued, on August 13th and 15th, 2009 & July 29th and 30th, 2010. In predicting the wave-induced current and consequent tube movement for public safety, the coastal flows and waves are calculated at each time step and grid point by means of systematic interfacing of hydrodynamic and wave models (Lee, 2001). To provide a user-friendly simulation tool for end-users, the forecasting system has been built in a software package called HAECUM. Outputs from the system are viewed as graphs of tube positions with combined current vectors for easy decision of emergency management officials. The tube-wave interaction is taken into account and the traces of swim tube are simulated by using a Lagrangian random walk (Chorin, 1978; Lee, 1994). In this study, we use the Lee's approach (Lee, 1993) in estimating the surface onshore currents due to wave breaking.