• 제목/요약/키워드: Tool life prediction

검색결과 112건 처리시간 0.031초

자동기계학습 TPOT 기반 저수위 예측 정확도 향상을 위한 시계열 교차검증 기법 연구 (A Study on Time Series Cross-Validation Techniques for Enhancing the Accuracy of Reservoir Water Level Prediction Using Automated Machine Learning TPOT)

  • 배주현;박운지;이서로;박태선;박상빈;김종건;임경재
    • 한국농공학회논문집
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    • 제66권1호
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    • pp.1-13
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    • 2024
  • This study assessed the efficacy of improving the accuracy of reservoir water level prediction models by employing automated machine learning models and efficient cross-validation methods for time-series data. Considering the inherent complexity and non-linearity of time-series data related to reservoir water levels, we proposed an optimized approach for model selection and training. The performance of twelve models was evaluated for the Obong Reservoir in Gangneung, Gangwon Province, using the TPOT (Tree-based Pipeline Optimization Tool) and four cross-validation methods, which led to the determination of the optimal pipeline model. The pipeline model consisting of Extra Tree, Stacking Ridge Regression, and Simple Ridge Regression showed outstanding predictive performance for both training and test data, with an R2 (Coefficient of determination) and NSE (Nash-Sutcliffe Efficiency) exceeding 0.93. On the other hand, for predictions of water levels 12 hours later, the pipeline model selected through time-series split cross-validation accurately captured the change pattern of time-series water level data during the test period, with an NSE exceeding 0.99. The methodology proposed in this study is expected to greatly contribute to the efficient generation of reservoir water level predictions in regions with high rainfall variability.

공구마멸 감시에 음향방출 신호를 이용하기 위한 연구 (A study on monitoring of milling tool wear for using the acoustic emission signals)

  • 윤종학
    • 한국생산제조학회지
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    • 제5권3호
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    • pp.15-21
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    • 1996
  • This study is focused on the prediction of appropriate tool life by clarifying the correlation between progressive tool wear and AE(Acoustic Emission) signals, while cutting stainless steel by end mill on the machining center. The results of this study were that RMSAE tends to increase linearly along with the increase of the cutting speed, and it was more sensitive to depth of cut than to the variation of feed rate at the same cutting conditions, and RMSAE increases around 0.21mm flank wear hereby AE-HIT also increases. AE signals depend upon tool wear and fracture from the above results. Therefore, the AE signals can be utilized in order to monitor the tool condition.

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복수표면균열을 갖는 구조요소의 피로수명 예측 (Fatigue Life Prediction for Multiple Surface Cracks in Finite Plates)

  • 김재동;이종원;홍창호
    • 대한조선학회논문집
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    • 제33권4호
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    • pp.75-86
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    • 1996
  • 최근 선박, 해양구조물, 항공기 및 원자력 플랜트 등 대형구조물의 사용조건이 극도로 가혹해짐에 따라 이들에 대한 신뢰성 및 안전성 보장이 심각한 문제로 대두되고 있다. 이들 대형구조물에 있어, 파손사례의 대부분은 어떤 형태로든 피로현상과 관련된 것으로서 수명 및 잔여수명의 예측과 함께 안정성 평가기술의 확립이 절실히 요구되고 있다. 그러나, 실제 대다수의 결함은 복수표면 균열 상태로 존재하며, 이들은 단일균열의 경우와는 달리 급속히 합체, 성장할 가능성이 높고 따라서, 관통수명 또한 짧아지며, 관통시 표면균열의 길이가 상대적으로 커져 불안정 파괴의 위험성도 그만큼 높아지게 된다. 본 연구에서는 평판 및 필릿 용접부에 존재하는 복수의 직렬표면균열을 대상으로 인접균열간 간섭효과, 합체현상을 고찰하여 피로균열 진전거동 및 피로수명 예측프로그램을 개발하고, 이를 기존의 실험결과와 비교, 평가하여 그 정도 및 실용성을 확인하였다.

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신경망을 이용한 최적절삭조건부여 시스템 개발 (Development of an Optimal Cutting Condition Decision System by Neural Network)

  • 양민양;김현철;변철웅
    • 한국정밀공학회지
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    • 제19권9호
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    • pp.111-117
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    • 2002
  • In most machining companies, operators decide the cutting condition, a pair of spindle speed (5) and table federate (F) by experience and subjective judgment. As cutting conditions are determined by operators' experience and ability, inconsistent cutting conditions are given in same operating conditions. The objective of this study is to develop the cutting condition decision system which utilizes shop data and predicts tool life by neural network and eventually leads to the optimal cutting condition. The production time per piece is considered for an optimization object. We will discuss the process of an optimal cutting condition decision by neural network. By this process, a series of shop data is stored. And neural network is constructed for prediction of tool life and the optimal cutting condition is recommended from a cutting condition decision system using the stored shop data. The results show that the developed system is rational in searching the optimal cutting conditions on job operations.

절삭중 밀링공구의 마멸과 음향방출의 관련성에 관한 연구 (A Study on the Wear of Milling Tool and Relativity of Acoustic Emission in Cutting Process)

  • 윤종학;김동성
    • 한국생산제조학회지
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    • 제4권2호
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    • pp.31-37
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    • 1995
  • This study is focused on the prediction of appropriate tool life by clarifying the correlation between progressive tool wear and AE signal. when rcutting SM45C by End mill in machining center. First of all, end mill have a problem that position of sensor sticking because it is revolution tool, but I think that it can be bained specific character according to sticking Sensor in the Vise. Consequently, the following results have been obtained; 1. Each cutting speed of feed rate over 0.1mm had a tendency to increase linearly according to the RMSAE 2. The level of AE signal at the same cutting area was more sensitive to depth of cut tharn the variation of feed rate 3. In the range of cutting duringqr about 75minqr atqr cutting speed 27m/min flankqr wear turns up aboutqr 0.21mm, aboutqr 0.29mm in the caseqr of about 65minqr at 33/min, qr hereby RMSAE increased rapidly at 0.2mm flank wear, also AE-HIT and CUM-CNTS.

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인코넬 690 합금의 크리프거동 (Creep Behaviours of Inconel 690 Alloy)

  • 황경충;윤종호;최재하;김성청
    • 한국공작기계학회논문집
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    • 제11권4호
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    • pp.54-61
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    • 2002
  • Inconel 690 alloy has widely been used in power plant and high temperature facilities because it has high thermal resistance and toughness. But we have little design data about the creep behaviors of the alloy. Therefore, in this study, an apparatus has been designed and built for conducting creep tests under constant load conditions. A series of creep tests on Inconel 690 alloy have been performed to get the basic design data and life prediction of inconel products and we have gotten the following results. First, the stress exponents decrease as the test temperatures increase. Secondly, the creep activation energy gradually decreases as the stresses become bigger. thirdly, the constant of Larson-Miller Parameters on this alloy is estimated about 10. And last the fractographs at the creep rupture show both the ductile and the brittle fracture according to the creep conditions.

안경테소재 합금(Ti-6AI-4V)의 크리프 특성 (Creep Behaviours of Glasses Rim Material Alloy)

  • 황경충;윤종호
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 추계학술대회
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    • pp.248-253
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    • 2003
  • Titanium alloy has widely been used as glasses rim material because it has high specific strength and also is light, harmless to men. But, we have little design data about the creep behaviors of the alloy. Therefore, in this study, an apparatus has been designed and built for conducting creep tests under constant load conditions. A series of creep tests on them have been performed to get the basic design data and life prediction of titanium products and we have gotten the following results. First, the stress exponents decrease as the test temperatures increase. Secondly, the creep activation energy gradually decreases as the stresses become bigger. Thirdly, the constant of Larson-Miller parameters on this alloy is estimated about 13. And last, the fractographs at the creep rupture show both the ductile and the brittle fracture according to the creep conditions.

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초 두랄루민(Al 2024)의 정적인 크리프 거동 (Static Creep Behaviour of Super-Duralumin(Al 2024))

  • 황경충;윤종호
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.22-27
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    • 2004
  • Super-duralumin has widely been used as the part materials of aerospace and automobile industry because it has high specific strength and also is light. But, we have little design data about the creep behaviors of the alloy. Therefore, in this study, every creep test under four constant stress conditions have been conducted for four temperature conditions. A series of creep tests had been performed to get the basic design data and life prediction of super-duralurnin products and we have gotten the following results. First, the stress exponents showed the descending trend as the test temperatures increase. Secondly, the creep activation energy gradually decreased as the stresses become bigger. Thirdly, the constant of Larson-Miller parameters on this alloy was estimated about 6. And last, the fractographs at the creep rupture showed both the brittle fracture due to the transgranular rupture.

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Service life prediction of a reinforced concrete bridge exposed to chloride induced deterioration

  • Papadakis, Vagelis G.
    • Advances in concrete construction
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    • 제1권3호
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    • pp.201-213
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    • 2013
  • While recognizing the problem of reinforcement corrosion and premature structural deterioration of reinforced concrete (RC) structures as a combined effect of mechanical and environmental actions (carbonation, ingress of chlorides), emphasis is given on the effect of the latter, as most severe and unpredictable action. In this study, a simulation tool, based on proven predictive models utilizing principles of chemical and material engineering, for the estimation of concrete service life is applied on an existing reinforced concrete bridge (${\O}$resund Link) located in a chloride environment. After a brief introduction to the structure of the models used, emphasis is given on the physicochemical processes in concrete leading to chloride induced corrosion of the embedded reinforcement. By taking under consideration the concrete, structural and environmental properties of the bridge investigated, an accurate prediction of its service life is taking place. It was observed that the proposed, and already used, relationship of service lifetime- cover is almost identical with a mean line between the lines derived from the minimum and maximum critical values considered for corrosion initiation. Thus, an excellent agreement with the project specifications is observed despite the different ways used to approach the problem. Furthermore, different scenarios of concrete cover failure, in the case when a coating is utilized, and extreme deicing salts attack are also investigated.

밀링가공시 절삭조건이 비절삭력계수에 미치는 영향 분석 (Effects of Cutting Conditions on Specific Cutting Force Coefficients in Milling)

  • 이신영
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.93-98
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    • 2004
  • A reasonable analysis of cutting force in end milling may give much advantage to improvement of productivity and cutting tool life. In order to analyze cutting force, the cutting dynamics was modelled mathematically by using chip load, cutting geometry, and the relationship between cutting forces and the chip load. Specific cutting constants of the cutting dynamics model were obtained by average cutting forces, tool diameter, cutting speed, feed, axial depth, and radial depth of cut. The effects of the cutting conditions on the specific cutting force constants in milling were studied. The model is verified through comparisons of model predicted cutting forces with measured culling forces obtained from machining experiments

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