• Title/Summary/Keyword: Tool life

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Evaluation of Sustainable and Environmentally Friendly Building through the Life-cycle of Apartment Buildings (공동주택의 라이프사이클을 통한 지속가능성과 친환경성 평가기법에 관한 연구)

  • Kim, Samuel;Kim, Se-Hwan;Lee, Sung
    • KIEAE Journal
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    • v.1 no.1
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    • pp.11-16
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    • 2001
  • Concern about global environment has been increasing in recent years. Efforts to minimize the environmental impact to the globe as well as human beings have increased, especially in the late twentieth century. The study researches one of the solutions for the environmentally friendly building construction, which can contribute to sustaining the world environment. Assessment and proposals are made for high-rise apartments, one of the most popular construction types nowadays in Korea. Careful building design and construction for apartment buildings could reduce the environmental impact significantly without lowering standards of living. Since the volume of high-rise apartment construction is so great, a small improvement in each building will make a great contribution. Assessments are made over the life-span of apartment buildings. A tool has been made through references from western examples. mainly from BHEEAMs made in the United Kingdom. The components of the tool include passive design strategies, building materials. energy consumption during building operation, and management and maintenance. Co-relationship between buildings and ten environment in Korea is searched. Korean high-rise apartments are assessed with the tool and suggestions for sustainable development are made mainly for improvement of embodied energy of building materials and the life of buildings.

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Development of an Optimal Cutting Condition Decision System by Neural Network (신경망을 이용한 최적절삭조건부여 시스템 개발)

  • Yang, Min-Yang;Kim, Hyun-Chul;Byun, Cheol-Woong
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.9
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    • pp.111-117
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    • 2002
  • In most machining companies, operators decide the cutting condition, a pair of spindle speed (5) and table federate (F) by experience and subjective judgment. As cutting conditions are determined by operators' experience and ability, inconsistent cutting conditions are given in same operating conditions. The objective of this study is to develop the cutting condition decision system which utilizes shop data and predicts tool life by neural network and eventually leads to the optimal cutting condition. The production time per piece is considered for an optimization object. We will discuss the process of an optimal cutting condition decision by neural network. By this process, a series of shop data is stored. And neural network is constructed for prediction of tool life and the optimal cutting condition is recommended from a cutting condition decision system using the stored shop data. The results show that the developed system is rational in searching the optimal cutting conditions on job operations.

A Study on the Development and Validation of Learning Status Diagnostic Tool (학습상황진단도구 개발 사례 연구 : K대학교를 중심으로)

  • Lee, Seong Ah
    • Journal of Christian Education in Korea
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    • v.64
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    • pp.409-444
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    • 2020
  • The purpose of this study is to develop and propose a tool for accurately diagnosing factors influencing academic activities in Christian University. The first, the evaluation area is composed of factors that influence the academic life of students. Then, by developing a tool to diagnose the status in that areas, it is intended to provide a basis for providing appropriate help for students to adjust to university life. This tool composed items through prior research and developed a draft of tool through Delphi research. The draft tool was verified for reliability and validity by analyzing the response values of 182 freshmen at K University. As a result of the analysis, the reliability showed high reliability of .869~.955 for each diagnosis area. In conclusion, through the results of EFA and CFA, a final diagnostic tool was developed and suggested.

A Study about Character of Tool Wear and Chip on The Face Milling Cutter to Minimize Resultant Cutting Force (최소 절삭력형 밀링커터의 가공에서 공구마멸 및 칩의 특성에 관한 연구)

  • 김희술
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.72-79
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    • 2000
  • A new optimal tool design model which can be minimized the resultant cutting forces under the constrains of variables was developed. The resultant cutting forces are used as the objective function and tool angles are used as the variables. Cutting experiments of tool wear and chip length using the new and conventional tools wee carried out. Tool life of optimized cutter are more increased than those of conventional cutter by 2.29 times and 2.52 times at light and at heavy cutting conditions respectively. Chip length of optimized cutter are more increased than those of conventional cutter It is considered that the decrease of the resultant cutting forces is the cause that an effective rake and shear angles by the shape of optimal cutter.

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Effect of WC and group IV Elements of Ti(C,N) on Cutting Performance in Turning (선삭시 Ti(C,N)계 서메트 공구의 WC와 IV족 원소 첨가가 절삭성능에 미치는 영향)

  • 박준석;김경재;권원태;강신후
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.3-7
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    • 2001
  • In this study, the effect of WC and group IV elements on the cutting performance in turning is investigated. The composition of WC was changed from 5 to 20% to determine the effect of WC on the cutting performance of cermet tool. The more WC was added, the longer the tool life of the cermet tool was. The cermet with 20% WC showed the best fracture toughness. The cermet tool with 20% WC showed the best cutting performance among the various WC composition. The effect of group IV elements ; ZrC, ZrN and HfC was also investigated by adding each of them to manufacture the cermet tool with fixed 14% WC composition. The cermet with 1% group IV HfC and 14% WC showed the best cutting performance among the investigated cermet tools.

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Optmization of Cutting Condition based on the Relationship between Tool Grade and Workpiece Material (2nd. Report) (피삭제와 공구재종의 상관관계에 근거한 절삭조건의 최적화(II))

  • 한동원;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.169-172
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    • 1995
  • In optmizing cutting condition for face milling operation, tool wear is an important maching factor. For the purpose of establishing the relationship between various maching factor and tool wear, cutting tests have been performed. As a result, hardness and chemical composition of workpiece material, chemical compositition and grain size of cutting tool and cutting speed have been selected as machining factor. In addition, relationship between feed rate and workpiece hardness has been observed. Prior to utilizing cutting condition recommended by 'Machining Data Hardbook(MDH)' as a Knowledge base, an analysis for the validity has been provided. Based on this analysis, tool life criteria applied by MDH has been modifiied. Finaly, using MDH recommended data for neural network trainning, we can compensate the result form the trained neural network for optimizing cutting condition for some given workpice and cutting tool.

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Application of TiAIN film grown by PVD to Cutting Tool (PVD법에 의한 TiAIN코팅의 절삭공구에의 적용특성)

  • 황경충;윤종호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.388-392
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    • 2003
  • As the machine tool industry progresses, the performance of cutting tools also needs to be of good quality and specialized. If the existing metal cutting tool tip is coated properly, its life would be longer and the machining of a difficult-to-cut material also could be possible. For the development of the high quality cutting tool, the applicabilities of TiAIN coating deposited by PVD on the cutting insert were experimentally investigated. The various measurements, such as, SEM micrograph, XRD pattern, AFM surface morphology, and hardness were performed to cross-check the possibility and availability of TiAIN coated tool in the field. The effects of it is successful and we hope to see good results in many fields.

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A Study on Cutting Characteristics According to Cutting Direction in Ball-End Milling (볼 엔드밀 가공시 공구경로에 따른 절삭특성에 관한 연구)

  • Cho, Byoung-Moo;Lee, Dong-Ju
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.191-197
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    • 2007
  • Inclined surface milling in the mould and die industries is one of the most commonly needed cutting process. For the variety and complexity of cutting characteristics in various cutting condition, it is difficult to select a optimal tool path orientation. Especially, when the cutting process becomes unstable, it induces self-exited vibrations, a frequent cause of poor tool life, rough surface finish, damage to the workpiece and the machine tool itself, and excessive down time. The comparative results through FFT analysis in this study provide a guideline for the selection tool path orientation.

Tool management system for factory automation (공장 자동화를 위한 공구관리 시스템)

  • 김동훈;김선호;이춘식
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.348-352
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    • 1992
  • At present, the manufacturing industry is in a process of great change of circumstances like meeting demands to involve a great variety of types and shorter product life and thus more flexible manufacturing. These changes cause the larger number of different tools and frequent tool changes, which lead to the considerable losses in productive time and the high amount of capital tied up in the tool area. In our country, for the most part, the individual tool are still being presetted according to a data sheet and the measured values are entered, output in a list manually or via punched tapes. This usually takes a considerable amount time and lead to a high error rate. This paper describes a computer controlled tool data management system combined with the bar code tool identification labeled on cutting tools.

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Improvement of the Lathe Tool-post for the Suppression of Chatter. (채터 발생억제를 위한 선박 공구대의 개선에 관한 연구)

  • Jeong, Jun-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.1
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    • pp.53-62
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    • 1990
  • High speed and heavy cutting performed for improving the surface quality and productivity, are often prevented due to chatter phenomena. Chatter is a violent relative vibration between workpiece and tool in machining of metals, and is an important limiting factor of production rate and surface quality, and reduces the tool life and the dynamic performance of machine tool itself. In this study, in order to suppress the chatter, a modified tool-post combined with the spring and damper was designed and used in the actual cutting test. The results of this study are summerized as follows; The spring and damper adopted in the modified tool-post have the suppressing effects of chatter, and there exists an optimum combination between spring constant and damping ratio.

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