• Title/Summary/Keyword: Tool Tip

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A study on the In-Process Monitoring of Tool Wear via Ultrasonic Sensor (초음파 센서를 이용한 인프로세스 공구마멸 감시에 관한 연구)

  • Jeong, Eui-Sik;Hwang, Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.94-100
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    • 2000
  • This paper presents a methodology for In-Process monitoring of tool wear by using ultrasonic sensor in turning operation. An integrated single ultrasonic transducer operation at a frequency of 10MHz is placed in contact with the insert tip. The change in amount of the reflected energy from the nose and flank of the tool can be related to the level of tool wear and the mechanical integrity of the tool. As the results, the tool wear monitoring system based on the ultrasonic pulse-echo method was proposed, it is useful to determine a tool life and tool change time.

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Error Synthesis Modeling and Compensation Algorithm of a 5-Axis CNC Machine Tool (5축 CNC 공작기계의 오차합성모델링 및 보정 알고리즘)

  • Yang, Seung-Han;Lee, Chul-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.122-129
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    • 1999
  • A 5-axis CNC machine tool is more useful compared with a 3-axis machine tool, because the position and the orientation of a tool tip can be controlled simultaneously. Unlike the 3-axis machine tool, the 5-axis machine tool has the volumetric position error and volumetric orientation error due to the quasi-static error of each machine tool joint which is a major source of machined part error. So, the generalized error synthesis model of the 5-axis CNC machine tool was developed to predict and to compensate for the volumetric position error and the volumetric orientation error. It was proposed that a compensation algorithm to correct simultaneously the volumetric position error and the volumetric orientation error of the 5-axis CNC machine by error inverse kinematic.

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Factors Affecting Restaurant Consumers' Tipping Behavior

  • Cho, Sun Bai
    • Journal of Korean Society for Quality Management
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    • v.42 no.1
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    • pp.15-32
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    • 2014
  • This study examines the relationship between tip amount and its possible antecedents: bill size, the Big Five personality types, meal type, food quality, atmosphere, service quality, consumer gender, server gender, customer hospitality experience, race, and alcohol consumption. A survey of southeastern undergraduate students was conducted to collect information about the customer, server and customer tipping habits. While the analysis suggests that service is an important factor, it shows that other factors affect tip amount. Furthermore, these factors affect tip amounts in many different ways. Some examples of these factors include bill size, alcohol consumption, gender dynamics, meal type, food quality, and personality type. The conclusion suggests the intuition behind these factors by providing a dissection of their meaning and their importance to servers, customers, and managers alike. Purpose: This study tests restaurant customer tipping habits and some personality traits that have received limited previous attention as predictors of tipping. Methods: This study is that the tip amount was self-reported, business students at a university in a large southeastern city of USA were asked to complete a tipping journal. Results: This study was able to replicate the service-tipping relationship. Moreover, this study reiterated that server friendliness is a very powerful tool to increasing tips. Conclusion: This study strongly indicate that service has a positive relationship with tip amount, and also produce a positive relationship with emotional stability and a negative relationship to conscientiousness.

An Experimental Study of the Temperature Characteristics of a Cutting Tool in Machining of Stainless Steel (스테인레스강 절삭가공에서 공구의 온도 특성에 대한 실험적 연구)

  • 권용기
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.1
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    • pp.9-16
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    • 1996
  • This is an experimental investigation of the temperature generated in a cutting tool during the machining of stainless steel. The temperature results from the wear of the cutting tool are considered in order to investigate the relation between cause and effect of these factors. This possibility has been tested using a thermocouple technique to record temperature vs. time curves for a variety of cutting conditions. This is done by employing a thermocouple inserted on the tool tip near the major cutting edge. Temperature distributions are calculated using finite element method and compared to the contour maps measured by an optical system. It suggests that the temperature gradients and the tool performance will be dependent on certain facotrs in tool geometry when cutting this material.

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Detection of Tool Wear by Using the Ultrasonic in-Process Sensor (초음파 인프로세스 센서를 이용한 공구마멸 검출)

  • Kang, H. S.;Chung, E. S.;Hwang, J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.852-856
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    • 1997
  • This paper describes a ultrasonic method for direct measurement of tool wear in turning operations. An integrated single ultrasonic transducer operating at a frequency of 10MHz is placed in contact with the insert tip. The change in amount of the reflected energy form the nose and flanks of the tool can be related to the level of tool wear and thr mechanical integrity of the tool. As a results, a correlation exists between the untrasonic measurement and tool wear and that it is tool dependent.

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Analysis of Thermal Displacement of PCBN Tool Holder for Machining Accuracy in Hard Turning (하드터닝에서 CBN 공구홀더의 열변형이 가공정밀도에 미치는 영향)

  • 노승국;이찬홍;하재용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.363-366
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    • 2003
  • The hard turning is a turning operation performed in high strength alloy steels (HRC>30) in order to reach surface roughness close to those obtained in grinding. This is possible because of availability of improved tool materials (polycrystalline cubic boron nitride. PCBN), ad more rigid machine tools. According to many previous work of hard turning mechanism, the maximum temperature of cutting can be raised up to 100$0^{\circ}C$. As the heat generation rate is very high, the thermal displacement of tool holder cannot be negligible. Therefore, the aim of this paper is to analyze effects of high heat generation at CBN tool tip to the thermal displacement of a tool holder in hard turning and finally geometric accuracy. The thermal behavior of a CBN tool holder is investigated by numerical simulation and experiment, and the result shows thermal elongation of microns order is possible during hard turning process.

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A study on numerical analysis of heat affected zone in detailed shape processing using Non-contact hot tool (비접촉식 열 공구를 이용한 미세 형상 가공에서의 열 영향부에 대한 수치적 모사에 관한 연구)

  • 김효찬;안동규;이상호;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.569-572
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    • 2003
  • In VLM-ST process, the fine detailed shape processing process is needed due to the use of thick sheets for layers. The developed process perform the fine detailed shape processing in VLM-ST parts using non-contact hot tool. To predict the heat-affected zone and temperature distribution of VLM-ST parts in detailed shaping, the heat flux from the tool to the surface was calculated for the finite element analysis by modeling the tool as a heat source of radiation. The dominant process parameters such as the radiated heat input, the tool speed, and the gap between the tool tip and the foam sheet (tool height) were considered in the analysis. The results showed a good agreement with the experiments.

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The Development of Authoring Tool for 3D Virtual Space Based on a Virtual Space Map (가상공간지도 기반의 3차원 가상공간 저작도구의 개발)

  • Jung Il-Hong;Kim Eun-Ji
    • Journal of the Korea Society of Computer and Information
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    • v.11 no.2 s.40
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    • pp.177-186
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    • 2006
  • This paper presents the development of a certain highly efficient authoring tool for constructing realistic 3D virtual space using image-based rendering techniques based on a virtual space map. Unlike conventional techniques such as TIP, for constructing a small 3D virtual space using single image, the authoring tool developed herein produces a wide 3D virtual space using multiple images. This tool is designed for constructing each small 3D virtual space for each input image, and for interconnecting these 3D virtual spaces into a wide 3D virtual space using a virtual space map. The map consists of three elements such as specific room, link point and passageway, and three directions. It contains various information such as the connection structure, the navigation information and so on. Also, the tool contains a user interface that let users construct the wide 3D virtual space easily.

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A Study on Photoelastic Fringe Patterns in Cutting Proces(I) (切削加工 의 光彈性的 現象 에 관한 硏究( I ))

  • 김정두;이용성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.7 no.2
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    • pp.161-167
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    • 1983
  • In this study the phenomenon of cutting stress which arises on cutting tools and work pieces in cutting process is investigated by rake angle of cutting tools and feed for this measurement, P$_{s}$-1 (high modulus, photolastic Inc.) was used as a cutting tool, P$_{s}$-3 (medium modulus, photolastic Inc.) was used as work piece and reduction apparatus was attached to the head stock, and orthogonal cutting was adapted as a cutting method and transparent glass was used to block the strain in the orientation of thickness. The followings are the results of this study. (1) Photoelastic experimental equipments have made it possible to make dynamic measurement and analyze stress distribution in cutting tool and work piece surface which has hitherto been conducted only in static measurement and analyzing method. (2) The maximum stress arising at tools and work pieces in cutting process is on the tool edge tip, and the maximum stress arising on the tip of cutting tools is equal to that on the contacting area of work pieces in values. (3) The distributions of maximum shear stress on certain parts of the cutting tools and work pieces are as follows; for cutting tools, .alpha.=12.deg., .alpha.=0.deg., .alpha.=-12.deg. in order, and for work pieces, .alpha.=-12.deg., .alpha.=0.deg., .alpha.=12.deg. in opposite order.der.

System identification and admittance model-based nanodynamic control of ultra-precision cutting process (다이아몬드 터닝 머시인의 극초정밀 절삭공정에서의 시스템 규명 및 제어)

  • 정상화;김상석;오용훈
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1352-1355
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    • 1996
  • The control of diamond turning is usually achieved through a laser-interferometer feedback of slide position. If the tool post is rigid and the material removal process is relatively static, then such a non-collocated position feedback control scheme may surface. However, as the accuracy requirement gets tighter and desired surface contours become more complex, the need for a direct tool-tip sensing becomes inevitable. The physical constraints of the machining process prohibit any reasonable implementation of a tool-tip motion measurement. It is proposed that the measured force normal to the face of the workpiece can be filtered through an appropriate admittance transfer function to result in the estimated depth of cut. This can be compared to the desired depth of cut to generate the adjustment control action in addition to position feedback control. In this work, the design methodology on the admittance model-based control with a conventional controller is presented. The recursive least-squares algorithm with forgetting factor is proposed to identify the parameters and update the cutting process in real time. The normal cutting forces are measured to identify the cutting dynamics in the real diamond turning process using the precision dynamometer. Based on the parameter estimation of cutting dynamics and the admittance model-based nanodynamic control scheme, simulation results are shown.

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