• Title/Summary/Keyword: Tool System

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Development of HDD Vibration/Shock Simulation Tool for Design Engineers (설계자 전용 HDD 진동/충격해석 프로그램 개발)

  • Kim, J.G.;Lee, J.K.
    • Journal of Power System Engineering
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    • v.13 no.5
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    • pp.46-51
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    • 2009
  • Recently, the shock resistance and dynamic characteristics of hard disk drives have become more important due to their highly increased storage density and miniaturization. In this study, we have developed an ANSYS/Mechanical/LS-DYNA based HDD vibration/shock simulation tool for design engineers. This simulation tool using ANSYS APDL can produce a parametric finite element modeling of HDD automatically and has GUI-based applications using the script program language Tcl/Tk. In the present tool, we adopt the reliable methodology of vibration/shock simulation, which is experimentally verified. It is expected that this simulation tool can make the repetitive computational efforts for the shock-proof design of HDD drastically reduced.

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Development of a Tool Management System for Turning Machine (선반 가공자동화를 위한 공구관리 시스템의 개발)

  • Kim, Cheol-Han;Kim, Eun-Yeob;Kim, Kwang-Soo;Kim, Sunh-Ho;Lee, Choon-Shik
    • IE interfaces
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    • v.3 no.2
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    • pp.13-22
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    • 1990
  • The efficient and economical use of an FMS presupposes a good capability : flexibility, reliability, maintainability and built-in quality assurance. One subsystem of an FMS, which often increases capability, is the tooling management. The main problems associated with tooling in an FMS are large variety of tools, many setups, insufficient use of presetted tools, tool condition control, tool shortages, errors in tooling data and maintainence. This paper presents a reseach on the development of a system which manages the tool data for the factory using NC turning machines. The tool information concerning each production stages of the industry is studied in the CIM(Computer Integrated Manufacturing) view point.

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Chaotic analysis of tool wear using multi-sensor signal in end-milling process (엔드밀가공시 복합계측 신호를 이용한 공구 마멸의 카오스적 해석)

  • Kim, J.S.;Kang, M.C.;Ku, S.J.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.93-101
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    • 1997
  • Ever since the nonlinearity of machine tool dynamics was established, researchers attempted to make use of this fact to devise better monitoring, diagnostics and control system, which were hitherto based on linear models. Theory of chaos which explains many nonlinear phenomena comes handy for furthering the analysis using nonlinear model. In this study, measuring system will be constructed using multi-sensor (Tool Dynamometer, Acoustic Emission) in end milling process. Then, it will be verified that cutting force is low-dimensional chaos by calculating Lyapunov exponents. Fractal dimension, embedding dimension. And it will be investigated that the relation between characteristic parameter calculated from sensor signal and tool wear.

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A study on the Development of Tower Type Automatic Tool Changer (타워식 자동 공구 교환장치의 개발에 관한 연구)

  • Roh Y.H.;Lim S.H.;Lee C.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.341-342
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    • 2006
  • This study is concerned about the development of tower type automatic tool changer. The tower type automatic tool changer is developed to reduce stand-by time by shortening tool change time. The developed system can store more number of tools in small space. A structural analysis for the machine is carried out to check the machine design using commercial software, CATIA V5. In the result of structural analysis, the safety of the developed system is confirmed.

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A Study on the Effect of Tool Thermal Deformation on Surface Roughness for Turning Process

  • Hong, Min-Sung;Lian, Zhe-Man;Kim, Dong-Joon
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.262-267
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    • 2000
  • During the turning of the workpiece, cutting heat causes thermal deformation of the cutting tool which influences the surface characteristics of the machined part. This paper presents a study of thermal deformation of the cutting tool. For this purpose, cutting tool is modeled based on Pro/Engineering and temperature and deformation are simulated by means of the finite element method. The thermal effect on the surface roughness profile is simulated by using surface-shaping system.

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A Study on Static Stiffness of Tool Interfaces Considering Cutting Resistance (절삭저항을 고려한 툴 인터페이스부의 정강성 분석)

  • Shin, J.H.;Lee, C.M.;Hwang, Y.K.
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.3
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    • pp.59-64
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    • 2008
  • Spindle units of machine tool are very important part in the manufacturing area. Recently high speed machining has become the main issue of metal cutting. To develop high speed machine tools, a lot of studies have been carried out for high speed spindle. Due to increase of the rotational speed of the spindle, there has been renewal of interest in tooling system of high speed spindle. This paper concerns the static stiffness in the main spindle interface according to variation of clamping force, rotational speed and tool holder shank. Finite element analysis is performed by using a commercial code ANSYS workbench. From the results, it has been shown that the geometry of tool holder shank is mostly influence on the variation of the static stiffness in the main spindle interface.

Evaluation of Passive Sampler as a Useful Tool for Environmental Education (환경교육의 도구로서 간이 측정기의 활용에 관한 연구)

  • 전의찬;송민종
    • Hwankyungkyoyuk
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    • v.11 no.2
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    • pp.252-261
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    • 1998
  • Since 1980's during which environmental pollution became serious enough to urge various types of environmental educations in many areas. But, most emphasis has been put on theoretical education. Even field education training mostly focused on water pollution. Therefore, simple air pollution monitoring system was needed for better field education in air pollution. In this study, we evaluated Passive Sampler as an useful tool for teaching air pollution in field. Students have found passive sampler very effective tool. Recent comparative study of auto-monitoring and passive sampler networks suggested a potential use of passive sampler as an useful tool for environmental education. In this study, the correlation between two sets of values appears very high judging from the regression slope of 0.92 and correlation coefficient of 0.91 However, inexpensive Passive sampler with easy-to-operate colorimeter, has not been used in environmental education partially because large scale fluctuation in time and space characteristic to air pollution has been overlooked so that the sampler has not been tested for an effective educational tool. Passive sampler certainly deserves further in depth research as an effective air monitoring system, and better attention to its usefulness to teach students and public.

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A Study on CNC Machine Tool Wear using AE Sensor (AE 센서를 이용한 CNC 공작기계의 절삭공구 마모에 관한 연구)

  • 정재수;김광태;정수일
    • Journal of the Korea Safety Management & Science
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    • v.2 no.3
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    • pp.185-195
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    • 2000
  • Increased complexity of products and their manufacturing processing demans higher quality control and monitoring than ever before. Therefore, flexible automatization or flexible manufacturing systems (FMS) offer numerous advantages over alternative manufacturing methods. In this state, a in-process monitoring is one of the important flexible automatino system. And as use of NC and CNC machine tool has been increasing, cutting work has automating and it is necessary to develop the automatic production system combined a couple of machine tool. Thus, in this paper to search examination it can measure the tool wear and the tool life and can be more practical research subject.

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A Study on Cutting Tool Selection Techniques for Rough and Finish Turning Operations (선삭가공에서 황삭 및 정삭용 절삭공구선정방법에 관한 연구)

  • 김인호
    • Korean Journal of Computational Design and Engineering
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    • v.3 no.4
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    • pp.236-242
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    • 1998
  • This paper presents a development of computer aided cutting tool selection techniques for rough and finish turning operations. The developed system,. which is one of important activities for computer aided operation planning, firstly implements operation sequencing. Then, from relations of the size of machined area, recommended finishing allowance and maximum depth of cut, a main machining method is selected, a number of cut is calculated, cutting tools including toolholders and inserts are selected, and values for cutting parameters are determined. A cutting tool selection procedure is proposed for toolholders and inserts of ISO code in rough cutting, and some important parameters such as holder style, tool approach angle, tool function and its direction are described in detail. In order to demonstrate the validity of the system a case study is performed.

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SSMS에서 동적 공구할당을 고려한 부품투입 알고리즘의 시뮬레이션 분석

  • 이충수
    • Proceedings of the Korea Society for Simulation Conference
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    • 1999.04a
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    • pp.60-64
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    • 1999
  • Recently in manufacturing environment, manufacturing order is characterized by unstable market demand, shorter product life cycle, a variety of product and shorter production lead time. In order to adapt this manufacturing order, flexible manufacturing system(FMS) in manufacturing technology advances into the direction that machines become further versatile functionally and that tools are controlled by fast tool delivery device. Unlike conventional FMS to mainly focus on part flow, it is important to control tool flow in single-stage multimachine systems(SSMS), consisting of versatile machines and fast tool delivery device. In this paper, in SSMS under dynamic tool allocation strategy to share tools among machines, we propose real-time part release and tool allocation algorithms which can apply real factory and which can improve system performance.

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