• Title/Summary/Keyword: Tool Stiffness Model

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Improved dynamic model of the impact hammer (개선된 충격해머의 동역학적 모델)

  • Lim, Byoung-Duk;Choi, Jung-Hyun;Heo, Jun-Hyeok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.719-724
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    • 2002
  • Impact hammer is widely used as a convenient excitation tool in structural modal testing though, little is known about the dynamic characteristics of its impulse mechanism. Transmission of the impulsive force to the structure depends m the dynamic properties of the impact hammer as well as the stiffness of the tip. In this study an improved dynamic model of the impact hammer is proposed with the consideration of structure to be tested. The deformation masses of hammer tip and structure are as well as their contact stiffness. Numerical results show that this model is useful for the prediction of the impulse duration and the condition of rebounce..

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Dynamic Analysis of the Power Transmission System in an Industrial Robot (산업용 로봇 손목의 동력 전달계에 대한 동특성 해석)

  • Kim, Woo-Hyung;Chung, Jin-Tai
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.150-155
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    • 2008
  • Dynamic characteristics of a wrist power transmission examine closely with mass property, to present a model which is able to induce the vibration is ultimately the purpose. A robot wrist power transmission for analysis model gets the mass property through the approach to be the experimental. A bearing equivalent stiffness which supports the axis and a gear contact equivalent stiffness are determined by the simplicity analysis model compared the result of the experiment. We calculate the vibration tendency of the robot wrist power transmission by an analysis tool which is called the RecurDyn. We compared it with a signal analysis experiment's which a robot operation happens which is based on the ambient noise.

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Improved dynamic model of the impact hammer (개선된 충격해머의 동역학적 모델)

  • Lim, Byoung-Duk;Park, Jung-Hyun;Heo, Joon-Hyeok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.372.1-372
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    • 2002
  • Although impact hammer is widely used as a convenient excitation tool in structural modal testing, little is known about the dynamic charateristics of its impulse mechanism. Transmission of the impulsive force to the structure depends on the dynamic properties of the impact hammer as well as the stiffness of the tip. An improved dynamic model of the impact hammer is proposed in this study with numerical simulations based on this model. (omitted)

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Analysis on Rehabilitation of Elbow Joint Using Elastic String (탄성 줄을 이용한 팔꿈치 관절 재활 분석)

  • Kim, Byoung-Ho
    • Journal of the Korean Institute of Intelligent Systems
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    • v.26 no.3
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    • pp.196-201
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    • 2016
  • This paper analyses the characteristics of a stiffness-based rehabilitation mechanism for improving the function of the elbow joint of a human. We consider an elastic string as a tool for the elbow joint rehabilitation, where the string has been modeled as a linear spring with a stiffness. For effective rehabilitation training by using such a mechanism, we need to analyse the available torque characteristics of the elbow joint according to the stiffness of the string. Through various simulations, the torque pattern and its range of the elbow joint by assigning the stiffness of the string have been identified for a pre-defined trajectory of motion of the elbow joint. Finally, we show that the specified stiffness-based rehabilitation scheme can be used for effective rehabilitation of the elbow joint.

Surface Generation in End Milling considering Tool Deflection (엔드밀 가공시 공구변형을 고려한 표면형성 해석)

  • 이상규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.119-124
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    • 1996
  • End milling operation is very important in machining precision components. Deterioration of surface roughness and surface geometry will cause more process for surface finishing. According to the feed rate and the cutting edge geometry, the cusp which is geometrically uncut surface is determined. To reduce the cost for dinishing operation after end milling, the cusp must be remaianed in small size as possible. Due to the cylindrical type of the end mill, tool deflection is one of the main problems in surface generation. The cutting resistance and the rigidity of the end mill will determine the size of tool deflection. One more important factor which deteriorate surface quality comes from the error in manufacturing end mills. Run-out of end mill which is the difference of the radius of each cutting edges will produce the difference of the cusp size in every rotation of end mill. These three major factors to the surface quality will be analized and the result will be compared with experimental ressult.

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ON THE TREATMENT OF DUCTILE FRACTURE BY THE LOCAL APPROACH CONCEPT IN CONTINUUM DAMAGE MECHANICS : THEORY AND EXAMPLE

  • Kim, Seoung-Jo;Kim, Jin-Hee;Kim, Wie-Dae
    • Journal of Theoretical and Applied Mechanics
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    • v.2 no.1
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    • pp.31-50
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    • 1996
  • In this paper, a finite element analysis based on the local approach concept to fracture in the continuum damage mechanics is performed to analyze ductile fracture in two dimensional quasi-static state. First an isotropic damage model based on the generalized concept of effective stress is proposed for structural materials in the context of large deformation. In this model, the stiffness degradation is taken as a measure of damage and so, the fracture phenomenon can be explained as the critical deterioration of stiffness at a material point. The modified Riks' continuation technique is used to solve incremental iterative equations. Crack propagation is achieved by removing critically damaged elements. The mesh size sensitivity analysis and the simulation of the well known shearing mode failure in plane strain state are carried out to verify the present formulation. As numerical examples, an edge cracked plate and the specimen with a circular hole under plane stress are taken. Load-displacement curves and successively fractured shapes are shown. From the results, it can be concluded that the proposed model based on the local approach concept in the continuum damage mechanics may be stated as a reasonable tool to explain ductile fracture initiation and crack propagation.

Development of a Tool for Automation of Finite Element Analysis of a Shaft-Bearing System of Machine Tools (공작기계 회전축-베어링 시스템의 유한요소해석 자동화를 위한 툴 개발)

  • Choi, Jin-Woo;Kang, Gi-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.19-25
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    • 2019
  • We have developed a tool that uses finite element analysis (FEA) to rapidly evaluate a shaft-bearing system of machine tools. We extracted commercial data on suitable clamping units and defined the inner profile of the shaft to avoid needing direct user input to define the profile. We use a splitting algorithm to convert the shaft into beam elements with two diameters and length. To validate the tool, we used it to design and evaluate a shaft-bearing system and found that our tool automated the construction of an FE system model in a commercial FEA package as well as the static stiffness evaluation; both tasks were completed in seconds, demonstrating a significant reduction from the minutes normally required to complete these tasks manually.

Homogenization based continuum damage mechanics model for monotonic and cyclic damage evolution in 3D composites

  • Jain, Jayesh R.;Ghosh, Somnath
    • Interaction and multiscale mechanics
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    • v.1 no.2
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    • pp.279-301
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    • 2008
  • This paper develops a 3D homogenization based continuum damage mechanics (HCDM) model for fiber reinforced composites undergoing micromechanical damage under monotonic and cyclic loading. Micromechanical damage in a representative volume element (RVE) of the material occurs by fiber-matrix interfacial debonding, which is incorporated in the model through a hysteretic bilinear cohesive zone model. The proposed model expresses a damage evolution surface in the strain space in the principal damage coordinate system or PDCS. PDCS enables the model to account for the effect of non-proportional load history. The loading/unloading criterion during cyclic loading is based on the scalar product of the strain increment and the normal to the damage surface in strain space. The material constitutive law involves a fourth order orthotropic tensor with stiffness characterized as a macroscopic internal variable. Three dimensional damage in composites is accounted for through functional forms of the fourth order damage tensor in terms of components of macroscopic strain and elastic stiffness tensors. The HCDM model parameters are calibrated from homogenization of micromechanical solutions of the RVE for a few representative strain histories. The proposed model is validated by comparing results of the HCDM model with pure micromechanical analysis results followed by homogenization. Finally, the potential of HCDM model as a design tool is demonstrated through macro-micro analysis of monotonic and cyclic damage progression in composite structures.

A Study on the Vibration of 2-Stage Gear System Considering the Change of Gear Meshing Stiffness and Imbalance of Motor (기어 물림부의 스프링강성 변화와 구동기의 불균형을 고려한 2단 기어장치의 진동에 관한 연구)

  • 정태형;이정상;최정락
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.6
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    • pp.8-14
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    • 2001
  • We develop a method to analyze dynamic behavior off multi-stage gear train system. The example system consists of three shafts supported by ball bearings at the ends of them and two pairs of spur gear set. For exact analysis, the meshing tooth pair of gear set is modeled as spring and damper having time-dependent meshing stiffness and damping. The bearing is modeled as spring. The result of this analysis is compared to that of other model having mean mesh stiffness. The effect of the excitation force by the unbalance off rotor off motor is also analyzed. Finally, the change ova natural frequency of the whole system due to the change of an angle between three shafts is compared in each case, and from this analysis, the avoiding angle for design is advised.

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Finite element analysis for dynamic behavior of a machine tool structure fed in open loop control (개루프제어로 이송되는 공작기계 구조물의 동적 거동을 위한 유한 요소 해석)

  • Choi, Jin-Woo;Lee, Tae-Hong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.596-602
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    • 2010
  • In this study, a fmite element model was developed for analysis of feeding a structure in open loop control The finite element analysis (FEA) can simulate dynamic behavior of the structure of a machine tool rapidly traveling with a screw feeding driving system. The feeding mechanism was implemented with screw element of the FEA tool used in this study. The procedure was developed for the dynamic transient FEA. First, motion parameters such as jerk and velocity were introduced for the structure to be fed in open loop control When its traveling distance was determined, set-points for the distance were generated based on the motion parameters. The set-points were applied to the FE model constructed for the traveling structure. The FEA was executed and evaluated. In this study, the FEA procedure was applied to the column of a machine tool and the dynamic behavior of the column was evaluated. The FEA helps in evaluation of the motion characteristics of a structure. The convergence time of the structure vibration posterior to feeding termination can be estimated and the stiffness of the flexible structure is also evaluated against jerk, and acceleration. It provides the feeding force which is helpful in selection of the feeding motor.