• Title/Summary/Keyword: Tool Optimization Finite Element Analysis

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A Study of tool planning for forming analysis in REE SILL OTR-R/L Auto-Body Panel stamping process (REF SILL OTR-R/L 차체판넬 스템핑 공정에서 성형해석을 통한 공법개발에 관한 연구)

  • Hwang J. S.;Jung D. W.;Ahn B. I.;Mun W. S.;Park Y. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.138-141
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    • 2004
  • Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate tool model is required. Due to the geometrical complexity of real-size part stamping tools it is hard to make FE model for real-size auto-body stamping parts. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planing alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

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A Study of Tool Planning for Forming Analysis in REF SILL OTR-R/L Auto-Body Panel Stamping Process (REF SILL OTR-R/L 차체판넬 스템핑 공정에서 성형해석을 통한 공법개발에 관한 연구)

  • Ko H.H.;Ahn H.G.;Lee C.H.;Ahn B.I.;Moon W.S.;Jung D.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1980-1983
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    • 2005
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excellent price and strength. The sheet metal process with above characteristic is common used in industrial field, but in order to analysis irregular field problems the reliable and economical analysis method is demanded. Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. Among Finite element method, The static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes, which include the forming stage. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planing alloy to reduce law price as well as high precision from Design Optimization of ide. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

  • PDF

A Study of Tool Planning for Forming Analysis in REF SILL OTR-R/L Auto-Body Panel Stamping Process (REF SILL OTR-R/L 차체판넬 스템핑 공정에서 성형해석을 통한 공법개발에 관한 연구)

  • Ko Hyung-Hoon;Ahn Hyun-Gil;Lee Chan-H;Ahn Byung-Il;Moon Won-Sub;Jung Dong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.3 s.180
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    • pp.118-124
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    • 2006
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excel lent price and strength. The sheet metal process with above characteristic is common used in industrial field, but in order to analysis irregular field problems the reliable and economical analysis method is demanded. Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behavior. Among Finite element method, the static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes, which include the forming stage. In this paper, it was focused on the drawing ability factors on auto-body panel stamping by AUTOFORM with using tool planning alloy to reduce law price as well as high precision front Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

A Study of selecting material for forming analysis in REF SILL OTR-R/L Auto-Body Panel stamping process (REF SILL OTR-R/L 차체판넬 스템핑공정에서 성형해석을 통한 재질선택에 관한 연구)

  • 황재신;정동원;안병일;문원섭;박영근
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1410-1413
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    • 2004
  • Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate tool model is required. Due to the geometrical complexity of real-size part stamping tools it is hard to make FE model for real-size auto-body stamping parts. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planning alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

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A Study of Selecting Material for Forming Analysis in Auto-Body Panel Stamping Process (차체판넬 스템핑공정에서 성형해석을 통한 재질선택에 관한 연구)

  • Hwang Jae Sin;Moon Won Sub;Lee Chan Ho;You Ho Young;Jung Dong Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.484-494
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    • 2005
  • Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. For the finite element modeling of sheet mental forming the accurate tool model is required. Due to the geometrical complexity of real-size part stamping tools it is hard to make FE model for real-size auto-body stamping parts. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planing alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

Shape Optimization of Shell Surfaces Based on Linkage Framework betweenGeometric Modeling and Finite Element Analysis (유한요소해석과 기하학적 모델링의 연동에 기초한 쉘 곡면의 형상 최적 설계)

  • Kim, Hyon-Cheol;Roh, Hee-Yuel;Cho, Maeng-Hyo
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1328-1333
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    • 2003
  • In the present study, an integrated framework of geometric modeling, analysis, and design optimization is proposed. Geometric modeling is based on B-spline surface representation. Geometrically-exact shell finite element is implemented in analysis module. Control points of the surface are selected as design variables for optimization, which can make the interaction easier between analysis and surface representation. Sequential linear programming(SLP) is adopted for the shape optimization of surfaces. For the computation of shape sensitivities, semi-analytical method is used. The developed integrated framework should serve as a powerful tool for the geometric modeling, analysis, and shape design of surfaces.

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The Die Development of REF SILL OTR-R/L Auto-Body Panel by using Forming Analysis (성형해석을 통한 REF SILL OTR-R/L 차체판넬 금형개발)

  • Jung, D.W.;Lee, C.H.;Moon, W.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.06a
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    • pp.81-85
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    • 2006
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excellent price and strength. The sheet metal process with above characteristic is common used in industrial field, but in order to analysis irregular field problems the reliable and economical analysis method is demanded. Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. Among Finite element method, The static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes, which include the forming stage. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planing alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

  • PDF

Topology Optimization of Structures in Plastic Deformation using Finite Element Limit Analysis (유한요소 극한해석을 이용한 소성변형에서의 구조물의 위상최적화)

  • Lee, Jong-Sup;Huh, Hoon
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.603-608
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    • 2008
  • It is well known that the topology optimization for plastic problem is not easy since the iterative analyses to evaluate the objective and cost function with respect to the design variation are very time-consuming. The finite element limit analysis is an efficient tool which is possible to predict collapse modes and sequential collapse loads of a structure considering not only large deformation but also plastic material behavior with moderate computing cost. In this paper, the optimum topology of a structure considering large and plastic deformation is obtained using the finite element limit analysis. To verify the constructed optimization code, topology optimizations of some typical problems are performed and the optimal topologies by elastic design and plastic design are compared.

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Artificial Intelligence Engine for Numerical Analysis of Surface Waves (표면파의 수치해석을 위한 인공지능 엔진 개발)

  • Kwak Hyo-Gyoung;Kim Jae-Hong
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.89-96
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    • 2006
  • Nondestructive evaluation using surface waves needs an analytical solution for the reference value to compare with experimental data. Finite element analysis is very powerful tool to simulate the wave propagation, but has some defects. It is very expensive and high time-complexity for the required high resolution. For those reasons, it is hard to implement an optimization problem in the actual situation. The developed engine in this paper can substitute for the finite element analysis of surface waves propagation, and it accomplishes the fast analysis possible to be used in optimization. Including this artificial intelligence engine, most of soft computing algorithms can be applied on the special database. The database of surface waves propagation is easily constructed with the results of finite element analysis after reducing the dimensions of data. The principal wavelet-component analysis is an efficient method to simplify the transient wave signal into some representative peaks. At the end, artificial neural network based on the database make it possible to invent the artificial intelligence engine.

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Computational finite element model updating tool for modal testing of structures

  • Sahin, Abdurrahman;Bayraktar, Alemdar
    • Structural Engineering and Mechanics
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    • v.51 no.2
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    • pp.229-248
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    • 2014
  • In this paper, the development of a new optimization software for finite element model updating of engineering structures titled as FemUP is described. The program is used for computational FEM model updating of structures depending on modal testing results. This paper deals with the FE model updating procedure carried out in FemUP. The theoretical exposition on FE model updating and optimization techniques is presented. The related issues including the objective function, constraint function, different residuals and possible parameters for FE model updating are investigated. The issues of updating process adopted in FemUP are discussed. The ideas of optimization to be used in FE model updating application are explained. The algorithm of Sequential Quadratic Programming (SQP) is explored which will be used to solve the optimization problem. The possibilities of the program are demonstrated with a three dimensional steel frame model. As a result of this study, it can be said that SQP algorithm is very effective in model updating procedure.