• Title/Summary/Keyword: Tool Geometry

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Analysis on the Surface Accuracy in according to Geometry of End Mill (엔드밀의 형상에 따른 가공정밀도 해석)

  • 고성림;이상규;김용현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.1001-1004
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    • 2000
  • As tools for machining precision components, end mills and ball end mills are widely used. For the end mills have longer cylindrical shape comparing diameter, liable to deflect and induce deterioration of surface roughness. Tool geometry parameters and cutting process have complex relations with each other. So, It is hard to determine hew to select optimal tool geometry. So, to improve the stiffness, relationship between cutting process and tool geometry must be studied. In this study, relations between grinding wheel geometry, setting condition and tool geometry are revealed. For the purpose of studying relations between each parameter, the equivalent diameter of tool has been calculated assuming tool as a simple beam. By the various cutting simulations and experiments, tool geometry and cutting process has been studied.

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Development of Geometry Design S/W using Analysis on Machining Characterization considering EndMill Geometry (엔드밀 형상에 따른 가공특성 분석을 이용한 형상설계 S/W 개발)

  • 한창규;고성림;유중학;서천석;김경배
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.111-117
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    • 2004
  • The tool geometry parameters and cutting process have complex relationships. Until now, various cutting test were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process. In high speed machining. Using various tools with different geometry, relationships between tool geometry parameter (rake angle, clearance angle, length of cutter) and cutting process (cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining and developed tool geometry design S/W.

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Development of Geometric Design S/W for High Speed End Mill (고속가공용 엔드밀 형상설계 S/W 개발)

  • 한창규;고성림;서천석;김경배
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.422-427
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    • 2004
  • The tool geometry parameters and cutting process have complex relationships. Until now, various cutting test were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process in high speed machining. Using various tools with different geometry, relationships between tool geometry parameter (rake angle, clearance angle, length of cutter) and cutting process (cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining and to develop a software for design of end mill geometry.

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A Study on the Design of Endmill Geometry in High Speed Machining (고속가공용 엔드밀의 형상설계에 관한 연구(2))

  • 고성림;배승민;김경배;서천석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.19-22
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    • 1997
  • The objective of this research is to use an analytical and experimental approach to develop optimal tool geometry for high speed machining. The tool geometry parameters and cutting process have complex relationships. Until now, numerous cutting tests were needed to acquire optimal design of endmill for the purpose of high speed machining, dut to the insufficient knowledge about process in high speed machining. In order to improve the cutting ability of endmill, a model for optimal cutter shape was developed to minimize resultant cutting force by combing cutting force and wear test and surface roughness test from optimized and conventional cutter with the same cutting condition. Using various tools with different geometry, relationships between the tool geometry parameter, rake angle, clearance angle, lengh of cutter have been stuied.

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Tool Geometry for Improving Tool-Life in Turning of STS 304 (STS 304의 선삭에서 공구수명 향상을 위한 공구형상)

  • 이재우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.581-584
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    • 2003
  • The austenitic STS 304 stainless steel was turned to clarify the effects of tool geometry on the tool wear. The wear of TiN-TiCN-TiC-TiAlN coated tungsten carbide tool was the smallest, exhibiting larger wear in the order of Si-Al-O-N ceramic, TiN coated tungsten carbide, TiN-TiCN-TiN coated tungsten carbide, TiC-TiN cermet and M20 tungsten carbide tools at the same cutting conditions. The S-type tool of M20 with large approach angle showed the longest tool life of all tools used in this tests due to preventing the groove wear of the side cutting edge. The wear of the S-type tool with the rake angle of 15$^{\circ}$became smaller than with that of -5$^{\circ}$, but the tool with the nose radius of 0.8mm did not perform much better with increasing the rake angle.

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Study on the Design of End Mill Geometry for the High Speed Machining (고속 가공용 엔드밀의 형상설계에 관한 연구)

  • 이상규;배승민;고성림;김경배;서천석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.67-70
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    • 2001
  • The tool geometry parameters and cutting process have complex relationships. Until now, numerous cutting tests were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process in high speed machining. Using various tools with different geometry, relationships between tool geometry parameter(rake angle, clearance angle, length of cutter) and cutting process(cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining

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Fabrication of Micro/nanoscale Cutting Tool Geometry of Single Crystal Diamond Tool by Focused Ion Beam (집속이온빔(Focused Ion Beam)에 의한 단결정 다이아몬드 공구의 마이크로/나노스케일 절삭공구 형상 제작)

  • Baek, Seung Yub;Jang, Sung Min
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.3
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    • pp.207-213
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    • 2014
  • A study was carried out to fabricate the cutting tool geometry with micro/nanoscale on the single crystal diamond tool by using the FIB. The FIB technique is an ideal tool for TEM sample preparation that allows for the fabrication of electron-transparent foils. The FIB is appropriate techniques to sample and subsequently define the chemical composition and the structural state of mineral inclusion on the micro/nanoscale. The combination of FIB with a SEM allows for 3D information to be obtained from samples including 3D imaging. Cutting strategies were demonstrated to improve the performance of cutting tool geometry and to generate high aspect ratio micro cutting tool. A finely focused beam of 30keV Ga+ ions was used to mill cutting tool shapes for various micro patterns. Therefore FIB sputtering is used to shape a variety of cutting tools with dimensions in the $1-5{\mu}m$ range and cutting edge radii of curvature of under 50nm.

Development of the program for Optimal Design of High Speed Endmill (최적형상의 고속용 엔드밀 설계를 위한 프로그램 개발)

  • 고성림;한창규;서천석;김경배
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.500-503
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    • 2003
  • The tool geometry parameters and cutting process have complex relationships. Until now, various cutting test were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process in high speed machining. Using various tools with different geometry, relationships between tool geometry parameter (rake angle, clearance angle, length of cutter) and cutting process (cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining

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Charactcristics of AE Signal in Tool Wear Condition (공구마멸주건에서 AE 신호의 특성)

  • 임진규;강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.58-63
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    • 1993
  • The charactistics of AE(Acoustic Emission) signal is related to cutting conditions, tool materials and tool geometry in metal cutting. The tool geometry change which is derived from tool wear affects the source of AE signal in machining process. The relationship between AE signal and tool wear was experimentally investigated. THe value of RMS(Root Mean Sequare) and Amplitude of AE signal were increased in tool wear condition. Also the high value of Count per Hit and Count vs. Frequency was observed in this condtion. As a result, tool wear can be effectively detected by AE signal during cutting operation.

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A feature data model in milling process planning (밀링 공정설계의 특징형상 데이터 모델)

  • Lee, Choong-Soo;Rho, Hyung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.2
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    • pp.209-216
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    • 1997
  • A feature is well known as a medium to integrate CAD, CAPP and CAM systems. For a part drawing including both simple geometry and compound geometry, a process plan such as the selection of process, machine tool, cutting tool etc. normally needs simple geometry data and non-geometry data of the feature as the input. However, a extended process plan such as the generation of process sequence, operation sequence, jig & fixture, NC program etc. necessarily needs the compound geometry data as well as the simple geometry data and non-geometry data. In this paper, we propose a feature data model according to the result of analyzing necessary data, including the compound geometry data, the simple geometry data and the non-geometry data. Also, an example of the feature data model in milling process planning is described.