• 제목/요약/키워드: Tool Design and Modification

검색결과 88건 처리시간 0.024초

부분구조 합성법을 이용한 공작기계 구조물의 동적설계 (Dynamic Design of Machine Tool Structure by Substructure Synthesis Method)

  • 이원광
    • 한국생산제조학회지
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    • 제5권4호
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    • pp.82-89
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    • 1996
  • In this study, to choose the drilling m/c with analysis model for dynamic design of machine tool strctures, are used substucture syntheis method for reduction to degrees of freedom of dynamic model and analysis evaluation of substructures The dynamic factors of substurctures are examined by substructure synthesis method. And that dynamic design of structures for energy balancing are performed. The computer program for calculated of the dynamic and energy distribution analysis was developed. Result of numerical analysis by developed program obtained to conclusion as following. The design of machine tool structures by dynamic avoid the resonances, and are known to considered based on the energy balancing. These methods can be used effectively for the performance evaluation, design modification and improvement of dynamic performance evaluation, design modification and improvement of dynamic performance of machine tools.

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400계 스테인리스 판재의 가전 부품 적용을 위한 전산해석 기반 다단 금형설계 (Simulation-based Multi-stage Tool Design for an Electronic part with Ferritic Stainless Steel Sheet)

  • 박기동;장정호;김세호;김기풍
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.174-177
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    • 2008
  • This paper replaces an conventional 300-austenitic stainless steel sheet to a 400-ferritic stainless steel for the cost reduction of a pulsator cover of a washing machine. However, ferritic stainless steel has poor formability in comparison with austenitic one. The low formability of ferritic steel results in problems during stamping such as fracture, wrinkling, shape inaccuracy and so on. Design modification of the stamping tool is carried out with the aid of the finite element analysis for multi-stage stamping process. The simulation results show that fracture occurs on top of the product while wrinkles are generated by the excess metal near the wing part. Modification of the initial stamping die is performed to improve metal flow and to eliminate problems during the stamping process. Simulation with the modified design fully demonstrates that safe forming is possible without inferiorities.

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STEP-NC의 피쳐 기반 공구경로 생성 및 갱신 (Feature Based Tool Path Planning and Modification for STEP-NC)

  • 조정훈;서석환
    • 한국CDE학회논문집
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    • 제4권4호
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    • pp.295-311
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    • 1999
  • An increasing attention is paid to STEP-NC, the next generation CNC controller interfacing STEP-compatible data. In this paper, we first propose an Architecture for the STEP-NC (called FBCC: Feature Baled CNC Controller) accepting feature code compatible with STEP-data, and executing NC motion feature by feature while monitoring the execution status. The main thrust of the paper has been to develop an automatic on-line tool path generation and modification scheme for milling operation. The tool path it generated iota each feature by decomposing into a finite number of primitive features. The key function in the new scheme is haw to accommodate unexpected execution results. In our scheme, the too1 path plinker is designed to have a tracing capability iota the tool path execution so that a new path can be generated from the point where the operation is stopped. An illustrative example is included to show the capability of the developed algorithm.

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유한요소해석을 이용한 세장비가 큰 직사각컴 다단계 성형공정의 금형설계 - Part I. 금형설계 (Tool Design in a Multi-stage Rectangular Cup Drawing Process with the Large Aspect Ratio by the Finite Element Analysis - Part I. Tool Design)

  • 김세호;김승호;허훈
    • 소성∙가공
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    • 제10권2호
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    • pp.144-150
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    • 2001
  • Tool design is introduced in a multi-stage rectangular cup drawing process with the large aspect ratio. Finite element simulation is carried out to investigate deformation mechanisms with the initial tool design. The analysis reveals that the difference of the drawing ratio and the irregular contact condition produces non-uniform metal flow to cause wrinkling and severe extension. For remedy, the modification guideline is proposed in the design of the tool and process. Analysis results confirm that the modified tool design not only improves the quality of a deep-drawn product but also reduces the possibility of failure.

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프런트 엔드 모듈 캐리어 어퍼 부재의 면품질 개선을 위한 금형설계 변경 (Design Modification of the Stamping Die for the Improvement of Surface Quality of the Front End Module Carrier Upper Member)

  • 김세호
    • 소성∙가공
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    • 제14권2호
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    • pp.153-159
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    • 2005
  • Design modification of the stamping die for the upper member of a front end module carrier is carried out in order to improve the surface quality of the final product. The small inferiority induced by wrinkling near the wall of the upper member has been inspected after the draw-forming process. The finite element analysis is pursued with the whole geometry in order to consider the complicated shape. The simulation shows that the excess metal is developed by the irregular contact of the blank the tool and it remains after the final stroke. This paper proposes two guidelines for the modification. One is to add the draw-bead near the critical region in order to increase the draw-in force. The other is to modify the tool shape such as the forming shape at the wall in order to absorb the excess metal before the final stroke. Simulation results show that the proposed guidelines both guarantee the improved surface quality.

세장비가 큰 직사각컵 다단계 성형공정의 합리적 금형설계 변경 (Rational Design Modification in a Multi-stage Rectangular Cup Drawing Process with the Large Aspect Ratio)

  • 김세호;김승호;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 추계학술대회 논문집
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    • pp.105-108
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    • 2000
  • Finite element analysis of a multi-stage deep drawing process is carried out for the die design of rectangular cup drawing with the large aspect ratio. Simulation is performed for thorough investigation of unfavorable mechanisms in the initial design. The analysis reveals that the difference of the drawing ratio and the irregular contact condition produces non-uniform metal flow to cause wrinkling and severe extension. In this paper, the modification guideline is proposed in the design of the process and the tool shape. The analysis result confirms that the modified design not only improves the quality of a deep-drawn product but also reduces the possibility of failure.

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3차원 자유곡면을 갖는 금형의 초기및 수정가공을 위한 컴퓨터 이용기술 (Computer application techniques of initial and modification machining for dies with 3-Dimensional scluptured surfaces)

  • 박정현;손주리;박삼진
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1988년도 한국자동제어학술회의논문집(국내학술편); 한국전력공사연수원, 서울; 21-22 Oct. 1988
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    • pp.273-278
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    • 1988
  • This paper represents the computer application techniques of initial and modification machining for dies with 3-dimensional scluptured surfaces. All procedures from die design to die machining and measurement are covered. The component of modelling is data management and modification (extrapolation and smoothing), surface modelling, and nc program preparation. Also this paper introduces the utility for successful and efficient operation of system such as map generation, data communication, tool path verification, contour map generation, graphic processing of extrapolation and smoothing results, and CAD/CAM system interface. Examples are given to illustrate the modelling.

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저축 CNC 환경에서의 황삭가공 (Rough Cut Tool Path Planning in Fewer-axis CNC Machinig)

  • 강지훈;서석환;이정재
    • 한국CDE학회논문집
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    • 제2권1호
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    • pp.19-27
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    • 1997
  • This paper presents rough cut tool path planning for the fewer-axis machine consisting of a three-axis CNC machine and a rotary indexing table. In the problem dealt with in this paper, the tool orientation is "intermediately" changed, distinguished from the conventional problem where the tool orientation is assumed to be fixed. The developed rough cut path planning algorithm tries to minimize the number of tool orientation (setup) changes together with tool changes and the machining time for the rough cut by the four procedures: a) decomposition of the machining area based on the possibility of tool interference (via convex hull operation), b) determination of the optimal tool size and orientation (via network graph theory and branch-and bound algorithm), c) generation of tool path for the tool and orientation (based on zig-zag pattern), and d) feedrate adjustment to maintain the cutting force at an operation level (based on average cutting force). The developed algorithms are validated via computer simulations, and can be also used in pure fiveaxis machining environment without modification.

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DirectX기반 3차원 입체 eBook 영상 및 이미지 저작 도구 설계 (Design of 3D Stereoscopic Electronic Book Authoring Tool Based on DirectX)

  • 박진우;이근형;김진모;황소영
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2015년도 추계학술대회
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    • pp.171-173
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    • 2015
  • 본 논문에서는 DirectX 개발도구를 기반으로 3차원 입체 eBook을 쉽게 제작할 수 있는 저작도구 설계 방법을 제안한다. 제안하는 3D 저작 도구는 크게 3차원 객체 생성 및 수정, 텍스쳐 변경, 입체영상 모드 및 사진, 동영상 익스포트 기능으로 구성된다. 이러한 기능을 지원하기 위하여 3차원 객체를 생성하기 위한 데이터 구조, 색상차를 이용한 애너그리프 방식, 반디캡 라이브러리를 사용하여 동영상 익스포트 방법 등의 설계 방안을 제시한다.

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베어링 궤도 선삭가공용 총형공구의 형상 보정기법 (Tool Shape Compensation Scheme for Formed Turning Tools Shape of Ball Bearing Raceways)

  • 문호근;정재헌;문석찬;전만수
    • 한국정밀공학회지
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    • 제25권3호
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    • pp.50-55
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    • 2008
  • In this paper, we propose a new shape compensation scheme to make up for the difference in groove radius between the formed tools and the machined bearing raceways, which inherently takes place during machining the ball bearing raceways by the turning process using conventional formed tools. The associated conventional methods of the formed tool design and its modification such as a simple depth compensation method and a graphical compensation method are introduced and the latter, which has been known to be the better of the two, is experimentally investigated in detail to reveal its drawback. The algorithm is given and it is applied to develop a formed tool design program. The program developed by the presented approach is successfully applied to design the formed turning tool for the bearing raceways.