• Title/Summary/Keyword: Tool Design

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Optimum Tool Design in a Multi-stage Rectangular Cup Drawing and Ironing Process with the Large Aspect Ratio by the Finite Element Analysis (유한요소해석을 이용한 세장비가 큰 직사각컵 다단계 디프 드로잉-아이어닝 공정의 최적 금형설계)

  • Kim, Se-Ho;Kim, Seung-Ho;Huh, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1077-1084
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    • 2002
  • Optimum tool design is carried out fur a multi-stage rectangular cup deep-drawing and ironing process with the large aspect ratio. Finite element simulation is carried out to investigate deformation mechanisms with the initial design made by an expert. The analysis considers the deep drawing process with ironing for the thickness control in the cup wall. The analysis reveals that the difference of the drawing ratio within the cross section and the irregular contact condition produce non-uniform metal flow to cause wrinkling and severe extension. For remedy, the modification guideline is proposed in the design of the tool and the process. Analysis results confirm that the modified tool design not only improves the quality of a deep-drawn product but also reduces the possibility of failure. The numerical result shows fair coincidence with the experimental one. After tryouts of the tool shape, the rectangular cup has been produced in the transfer press.

Interactive 3D Convergence Contents Authoring Tool Design for Smart Learning (스마트교육을 위한 인터랙티브 3D 융합 콘텐츠 저작도구 설계)

  • Roh, Chang Hyun
    • Journal of Digital Contents Society
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    • v.17 no.5
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    • pp.425-432
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    • 2016
  • There is little study related to the 3D convergence contents authoring tool for teacher. In this study, we purposed the design of the interactive 3D convergence contents authoring tool for a teacher. To draw the design, firstly, we investigated the authoring environment of teachers and interviewed teachers. Based on this investigations, we proposed the functional requirement and UI/UX(User Interface/User Experience) design of it. And we investigated the level of focusing group satisfication with the UI/UX design. Based on these results, we will implement the authoring tool.

Bi-directional Buck-Boost Converter Controller Design Method for ESS using Matlab SISO TOOL (Matlab SISO TOOL을 이용한 ESS용 양방향 벅-부스트 컨버터 제어기 설계 기법)

  • ParK, Hae-Chan;Kim, Il-Song
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.6
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    • pp.457-464
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    • 2016
  • This study proposes a bi-directional buck-boost converter controller design method for ESS using the MATLAB SISO tool. The conventional two-loop controller design is based on a continuous S-domain model that designs each controller independently. The demerit of the conventional method is that optimal performance is not easily achieved and extensive trials and errors are required because two-loop systems interact with one another. Using the MATLAB SISO tool based on the design method proposed in this work overcomes the disadvantages of the conventional method. In the proposed method, the SISO tool can select the location of the poles and zeroes of the open loop system, thereby facilitating the effective design of a high-performance controller. The design sequence is detailed systematically, and the performance of the method is verified with a computer simulation and 10 kW experimental system.

The Design of a Class Diagram Authorization Tool based on the MVC Design Pattern (MVC 디자인 패턴에 기반한 클래스 다이어그램 저작도구의 설계)

  • Kim, Jae-Hoon;Kim, Yun-Ho
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.14 no.12
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    • pp.2707-2715
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    • 2010
  • This paper suggests a implements and a design of class diagram authorization tool based on the MVC pattern. It defines and descries the structure of ClassInformation, ScreenDisplay and ToolManager. ClassInformation is responsible for processing or handling information of a diagram. ScreenDisplay is responsible for GUI to configure the screen of the authorization tool. ToolManager is responsible for event handling to process I/O of the authorization tool. Based on MVC pattern, ClassInformation, ScreenDisplay and ToolManager of the authorization tool are assigned each role independently. It is flexible to new requirement, because of loose coupling.

IMPROVEMENT OF TOOL LIFE IN COLD FORGING

  • Kim Soo Young;Yamanaka Masahito;Arima Tatsuo;Matsuda Toru
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.175-178
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    • 2003
  • Tool life in cold forging is influenced by tool quality as well as forging conditions and quality of forging material. This paper presents some typical examples of tool life improvement in aspect of tool quality depending on tool design and tool manufacturing parameters. For the purpose of improving tool life, suggestions should be based on accurate understanding of tool operating conditions in cold forging process. FE simulation known as CAE is effective in order to make clear the conditions by some numerically calculated result.

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Optimum Shape Design of Cemented Carbide Micro-drill in Consideration of Productivity (생산성을 중시한 초경합금 소재 마이크로 드릴의 최적 형상설계)

  • 김건회
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.133-140
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    • 2004
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

Prediction of Tool Life on Cooling System in Warm Forging (온간 단조에서의 냉각방법에 따른 금형 수명 예측)

  • 이현석
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.67-70
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    • 2000
  • The tool life is not long enough under sever forming condition in warm forging. The tool life is affected by wear heat fatigue plastic deformation and so on. Especially wear is one of the most serious factors for tool life. To increase tool life we should consider various factors like processing design die design die materials lubrication and cooling system This study design to obtain the steady state temperature of die by FEM analysis under several conditions of cooling. There are four cooling conditions in this study no cooling internal cooling external cooling and both internal and external cooling. With above obtained temperatures tool life is predicted using Archard's model that is considered softening of die. The effect of internal cooling system is better than that of externally cooled die. To predict the die life the steady state temperature is calculated by using mean temperature of die. Considering only wear the die life much longer as the cooling effect is bigger. The more accurate die life will be predicted if we consider heat crack as well as wear.

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Design Tool Development of NVH of Vehicle Body (자동차 소음, 진동 저감을 위한 차체 설계 프로그램 개발)

  • 왕세명;이제원;기성현;문희곤;서진관
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.57-63
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    • 1998
  • In this paper, a design tool using continuum design sensitivity analysis (DSA) method has been developed for noise, vibration, and harshness (NVH). Design sensitivity is formulated, implemented numerically, and named SENS1. SENS1 can compute the design sensitivity using model and response files of MSC/NASTRAN of vehicle. A of real vehicle model is considered to validate SENS1. Numerical study shows SENS1 is a useful tool to improve NVH performances of vehicle body.

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Optimal design of formed tool for die of rubber seals using design of experiments (실험계획법에 의한 러버실 금형가공을 위한 총형공구의 최적설계)

  • Li Lihai;Lim P.;Lee H.K.;Yang G.E.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.694-697
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    • 2005
  • The design of experiments are used for optimal design of formed tools to machine automobile bearing rubber seal die, which is classified into the high precision rubber mold. The clearance angle, rake angle and the length cutting edge are considered as the factors. The cutting force is selected to be a characteristic value and compared with the mean tool wear and life by repeated experiments. The design of the experiment is based on the repeated one-way factorial design, which finds the significance of the factors and the best level to predict the tool life by using ANOVA and regression.

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Factor Analytic Classification of Design Attributes of Shopping-Mall Sites under the View of Usability (인터넷 쇼핑몰 사이트 설계 속성들의 사용성 관점에서의 요인분석적 분류)

  • 고석하;김주성;경원현
    • Journal of Information Technology Applications and Management
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    • v.10 no.4
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    • pp.29-50
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    • 2003
  • This research provide the basic information to enhance the user-orientedness of usability design guidelines for software products and an effective empirical guidance to classify design attributes of internet shopping mall sites. The results of analysis show that design attributes can be classified into the procedural attribute group, the shopping tool attribute group, the visual attribute group, linguistic attribute group, and others. The results show that shopping tool attribute group can be divided further into the search tool attribute group and purchase tool attribute group and that the visual attribute group can be divided further into the screen condition attribute group and the character legibility attribute group. The research reveals that when designers design software interfaces and features they should take the compound effect of a group of design attributes into consideration to enhance the usability of the system.

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