• Title/Summary/Keyword: Tool Control

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Development of a High Pressure Turbine Bypass System Pressure Control Model for Power Plant Simulator (발전소 시뮬레이터를 위한 고압 터빈 바이패스 압력 제어 모델 개발)

  • Byun, Seung-Hyun;Lee, Joo-Hyun;Lim, Ick-Hun
    • Journal of the Korea Society for Simulation
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    • v.20 no.4
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    • pp.49-58
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    • 2011
  • It is required that a developed control system should be verified using simulator in terms of functionality and reliability prior to application to a power plant that is a very critical facility in the industry. In this paper, the control model for turbine bypass system was developed for power plant simulator. In order to develop the control model for turbine bypass system, the tool that can be used to implement turbine bypass control logic was developed based on the turbine bypass control system manual. The developed tool was merged into the simulator development environment. The functionality of the developed tool was verified via the simulation based on the each function block specification. The HP turbine bypass pressure control logic was implemented using the developed tool and was integrated with process models and other control models such as boiler control model, turbine control model and boiler feed water pump turbine control model for 500 MW korean standard type fossil power plant. Finally, the validity of the developed control model was shown via simulation result under the integrated simulation environment.

Development of Flexible Tool for Curved Surface Finishing (곡면 다듬질용 유연공구 개발)

  • 조성산;유용균;이승영
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.141-146
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    • 2000
  • A flexible tool is developed for automatic finishing of curved surfaces without any complicated control technique on three-axes machining center. The tool is made of thermosetting polyurethane elastomer on the surface of which aluminum oxide abrasives are mounted. Performance and durability of the tool are examined by finishing ball-end milled surfaces of high-alloyed tool steel. It is demonstrated that the tool removes cusp successfully without changing overall surface shape in relatively short time.

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Development and Validation of the Measurement Tool of Public Benefits in Regional Cardiocerebrovascular Center (권역심뇌혈관질환센터의 공익성 측정도구 개발)

  • Lee, Kunsei;Shin, Eunyoung;Jeong, Hyoseon;Lee, Jung-Hyun;Kim, Hee-Sook;Lim, Young Sil;Kim, Young Taek
    • Health Policy and Management
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    • v.23 no.4
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    • pp.434-444
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    • 2013
  • Background: Regional Cardiocerebrovascular Centers (RCC) were established for the prevention and treatment of cardiocerebrovascular disease and funded by the Ministry of Health and Welfare. The purpose of this study was to develop and validate the measurement tool of public benefits in RCC. Methods: Through the intensive literature review, experts surveys and their repetitive feedback, we selected the 46 items about the public benefits in RCC. Development of measurement tool involved content validity test using Content Validity Index (CVI), construct validity test through factor analysis and reliability test. Results: Thirty-five items were selected by content validity test, which CVI was 0.08 or higher. Through the construct validity test, 32 items in 7 factors were derived. And Cronbach's alpha was 0.951. Finally, public benefits measurement tool is composed of 32 items in 7 factors which are comprehensiveness of health care services, market complement, emergency care, cost, governance, quality improvement, and government control. Conclusion: Though we developed the measurement tool of public benefits in RCC, it would be utilized to measure the public benefits of various health agencies.

On Nanometer Positioning Control of Ultra-precision Hydrostatic Bearing Guided Feeding Table (초정밀 유정압 베어링 이송 테이블의 나노미터 위치결정 제어에 관한 연구)

  • Shim, Jongyoup;Park, Chun-Hong;Song, Chang-Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1313-1320
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    • 2013
  • An ultraprecision multi-axis machine tool has been designed and developed in our laboratory. The machine tool has four moving axes which are composed of three linear axes and one rotational axis. It has a gantry type structure and the Z-axis is on the X-axis and the C-axis, on which a workpiece is located, is inside the Y-axis. This paper shows control performance improving method and procedure for the ultra-precision positioning control of a hydrostatic bearing guided linear axis. Through improvements of electrical and mechanical components for the control system such as control electronics and oil pumping systems, the control disturbing noise is decreased. Also by the frequency domain analysis of control system those problem-making system components are identified and modified with analytical methods. The controller is analyzed and designed from frequency domain data and system information. In the experimental control results the nanometer order control result is successfully presented.

Design and Performance Evaluation of the Precision Pressure Control System for the High Vacuum Transport Module (고진공 운송계에서의 정밀 압력제어장치의 설게 및 성능시험)

  • Jang, W.I.;Jang, K.H.;Lee, J.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.7
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    • pp.92-98
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    • 1995
  • In the cluster tool, it is necessary to precisely control the vacuum pressure for the wafer transportation between transport module and cassette or process modules with the range of 1*10$^{-4}$ to 5*10$^{-5}$ torr. So we have designed the pressure control system for the transport module of the cluster tool and have evaluated its performance. Digital PID is utilized with the weighted sum of both three previous errors and one current error. The feedback signal is put into the nitrogen mass flow controller using the transport module controller. This pressure control system can prevent the transport module from the particle generation and backstreaming of hazardous process gases of the process chamber.

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SPC 기법에 의한 밀링공구의 파손분석 및 검색

  • 서석환;전치혁;최용종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.47-51
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    • 1992
  • Automatic detection of tool breakage during NC machining is a key issue not only for improving productivity but to implement the unattended manufacturing system. In this paper, we develop a vibration sensor-based tool breakage detection system for NC milling processes. The system obtains the time-domain vibration signal from the sensor attached on the spindle bracket of our CNC machine and declares tool failures through the on-line monitoring schemes. For on-line detection, our approach is to use the PSC(statistical process control) methods being increasingly used for on-line process control. The main thrust of this paper is to propose and compare the performance of SPC methods including : a) X-bar control scheme, b) S control scheme, c)EWMA (exponentially weighted moving average) scheme, and d) AEWMA (adaptive exponentially weighted moving average) scheme. The performance of the control schemes are compared in terms of the type 1 and 2 error calculated from the experiment data.

A Study on the Linear Motor Control System (니리어모터 이송계 제어 특성분석에 관한 연구)

  • Yoo, Song-Min
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.466-471
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    • 2003
  • In order to analyze linear motor driven feed system, preliminary studies have been conducted focusing on the performance evaluation of the system based on the various combination of control gain along with acceleration. Tentative simulation revealed that due to the complexity of control system reduced number of control condition is recommended. Actual machining process with conventional feed system using endmill tool was employed as a preliminary study. Several sensing methods including AE, acceleration sensors and tool dynamometer were used. Results revealed the consistency in AE and cutting resistance. There were inconsistent empirical results in accelerometer probably due to the insensitivity of the sensor signal with respect to the experimental system

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Stability for Active Vibration Magnetic Bearing - Main Spindle of a Machine Tool (공작기계 자기베어링 - 주축 시스템의 능동진동 안정성 연구)

  • 김재실
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.697-703
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    • 2000
  • In design step of an active vibration control system, the stability analysis is required for obtaining a stable control region so that the system is protected from it violent natural vibration. This paper describes the procedure of stability simulation for the active magnetic bearing-main spindle of a machine tool. The characteristic equation of the overall system is derived by assembling the dynamic equation of a flexible shaft and the transfer functions of feedback components. And the stable region is obtained by calculating the eigenvalues of the characteristic equation. The simulated control stable region is good agreement by comparing the experiment. Therefore the stable control gain is selected in this paper.

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Machining Cell Control Abstract Machine Tool (추상화된 공작기계를 이용한 가공셀 제어)

  • Lee, Chang-Ho;Sheen, Dong-Mok;Hahn, Hyung-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.4 s.97
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    • pp.85-94
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    • 1999
  • Reconfiguration, expansion, or new establishment of FMS requires the availability of a shop floor control (SFC) system relevant to the FMS since it is closely related with the hardware component of FMS. Due to the expensive cost of its development, significant research efforts have been made to develop an SFC system that is reusable. This paper presents Abstract Machine Tool (AMT) approach applied to develop an SFC sytem that is reusable without additional programming. The AMT model enables us to design the SFC system independently of the hardware-dependent attributes of euqipment; an AMT models a workstation by abstraction and presents an equipment-independent interface to machining cell controller. Specifically, we describe how we formalize the interfaces among equipment in order to build an AMT and how we design the machining cell control software based on AMT models. We also present MACHINIST the machining cell control system for IAE-FMS plant as an implementation example.

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A Study on Tool Path Error Control for Disk Cams in a Five-Axis CNC Machining Center

  • Kwon, Soon-Man;Shin, Joong-Ho;Yoo, Geun-Jong
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1012-1016
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    • 2004
  • In this paper, we propose a simple but optimized NC code generating technique for disk cams by means of tool path error control in a five-axis CNC machining center. Using the geometric theorem of the triangle made between manufacturing points and error checkpoint, the tool path error has been studied for disk cams profile generation and an improvement in the profile has been obtained. Then, based on the present manufacturing approach a computer program is developed on $C^{++}$ language to perform and to verify the shape design, the manufacturing simulation, and the optimized generation of the NC code.

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