• Title/Summary/Keyword: Tool Condition Monitoring

Search Result 179, Processing Time 0.023 seconds

Monitoring and machinability evaluation in high-speed machining of high hardness steel(SKD11) (고경도강(SKD11)의 고속가공에서 가공성 평가 및 감시)

  • 김전하;김경균;강영창;김정석;김기태
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.05a
    • /
    • pp.987-990
    • /
    • 2000
  • In modern manufacturing industry such as aerospace, vehicle and die/mold industry, the high hardness malarial which is remarkable in aspects of durability is effectively used. The high-speed and precision machining technology has been applied in these fields. In this study, efficient sensors in high-speed machining by observing similar tendency through comparing cutting force with AE signal, gap sensor signal and accelerometer signal are selected, and machinability of high-speed machining is experimentally evaluated. We performed a basic research for sensing system construction to monitor a machine tool and machining condition.

  • PDF

Machine Vision Inspection System of Micro-Drilling Processes On the Machine Tool (공작기계 상에서 마이크로드릴 공정의 머신비전 검사시스템)

  • Yoon, Hyuk-Sang;Chung, Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.28 no.6
    • /
    • pp.867-875
    • /
    • 2004
  • In order to inspect burr geometry and hole quality in micro-drilling processes, a cost-effective method using an image processing and shape from focus (SFF) methods on the machine tool is proposed. A CCD camera with a zoom lens and a novel illumination unit is used in this paper. Since the on-machine vision unit is incorporated with the CNC function of the machine tool, direct measurement and condition monitoring of micro-drilling processes are conducted between drilling processes on the machine tool. Stainless steel and hardened tool steel are used as specimens, as well as twist drills made of carbide are used in experiments. Validity of the developed system is confirmed through experiments.

Development of tool condition monitoring system using unsupervised learning capability of the ART2 network

  • Choii, Gi-Sang
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 1991.10b
    • /
    • pp.1570-1575
    • /
    • 1991
  • The feasibility of using an adaptive resonance network (ART2) with unsupervised learning capability for too] wear detection in turning operations is investigated. Specifically, acoustic emission (AE) and cutting force signals were measured during machining, the multichannel AR coefficients of the two signals were calculated and then presented to the network to make a decision on tool wear. If the presented features are significantly different from previously learned patterns associated with a fresh tool, the network will recognize the difference and form a new category m worn tool. The experimental results show that tool wear can be effectively detected with or without minimum prior training using the self-organization property of the ART2 network.

  • PDF

A study on monitoring of milling tool wear for using the acoustic emission signals (공구마멸 감시에 음향방출 신호를 이용하기 위한 연구)

  • 윤종학
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.5 no.3
    • /
    • pp.15-21
    • /
    • 1996
  • This study is focused on the prediction of appropriate tool life by clarifying the correlation between progressive tool wear and AE(Acoustic Emission) signals, while cutting stainless steel by end mill on the machining center. The results of this study were that RMSAE tends to increase linearly along with the increase of the cutting speed, and it was more sensitive to depth of cut than to the variation of feed rate at the same cutting conditions, and RMSAE increases around 0.21mm flank wear hereby AE-HIT also increases. AE signals depend upon tool wear and fracture from the above results. Therefore, the AE signals can be utilized in order to monitor the tool condition.

  • PDF

The use of Case-Based Reasoning for Financial Market Monitoring

  • Han Sung-Kwon;Oh Kyong-Joo;Kim Tae-Yoon
    • Proceedings of the Korean Operations and Management Science Society Conference
    • /
    • 2006.05a
    • /
    • pp.1207-1213
    • /
    • 2006
  • This paper shows that case-based reasoning (CBR), an artificial intelligence technique, is a quite efficient tool in monitoring financial market against its possible collapse. For this purpose, daily financial condition indicator (DFCI) monitoring financial market is built on CBR and its performance is compared to DFCI on neural network. This study is empirically done for the Korean financial market.

  • PDF

Monitoring of Laser Material Processing and Developments of Tensile Strength Estimation Model Using photodiodes (광센서를 이용한 레이저 가공공정의 모니터링과 인장강도 예측모델 개발)

  • Park, Young-Whan;Rhee, Se-Hun
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.17 no.1
    • /
    • pp.98-105
    • /
    • 2008
  • In this paper, the system for monitoring process of aluminum laser welding was developed using the light signal emitted from the plasma which comes from interaction between material and laser. Photodiode for monitoring system was selected based on the spectrum analysis of light from plasma and keyhole. Behavior of plasma and keyhole was analyzed through the sensor signals. Value of sensor signal represented the light intensity and fluctuation of signal indicated the stability of plasma and keyhole. For the relation between welding condition and sensor signals, the input power and weld geometry greatly effected on the average of each sensor signals. Using the feature values of signals, estimation model for tensile strength of weld was formulated with neural network algorithm. Performance of this model was verified through coefficient of determination and average error rate.

A Study on Tool Wear and AE Signal Characteristics in Face Milling of SUS304 (SUS304의 정면밀링 가공시 공구마모와 AE신호 특성에 관한 연구)

  • Oh, S.H.;Kim, S.I.;Kim, T.Y.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.12 no.3
    • /
    • pp.5-14
    • /
    • 1995
  • In recent years, the automization of cutting machine tools has been developed very fast. Hance, the in-process detection of cutting condition is very important for automatic manufacturing system in factory. Acoustic Emission(AE) has been widely used in monitoring the cutting conditions, because of high sensitivity of AE signal and low cost of AE equipment. This experimental study deals with the relations between AE signal, cutting force charcteristics and tool wear in the machining of SUS304. Face milling operation is used for the analysis between tool wear and AE signal.

  • PDF

Speed-Sensorless Torque Monitoring on CNC Lathe using Internet (인터넷을 이용한 CNC 선반의 속도 센서리스 토크감시)

  • 홍익준;권원태
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.21 no.5
    • /
    • pp.99-105
    • /
    • 2004
  • Internet provides the useful method to monitor the current states of the machine tool no matter where a personnel monitors it. In this paper, a monitoring method of the torque of the machine tool's spindle induction motor using interne is suggested. To estimate the torque accurately, spindle driving system of an CNC lathe is divide into two parts, induction motor part and mechanical part attached to the induction motor spindle. Magnetizing current is calculated from the measured 3 phase currents without speed sensor used to estimate the torque generated by an induction motor. In mechanical part of the system, some of the torque is used to overcome friction and remaining torque is used to overcome cutting force. An equation to estimate friction torque is drawn as a function of cutting torque and rotation speed. Graphical programming is used to implement the suggested algorithm. to monitor the torque of an induction motor in real time and to make the estimated torque monitored on client computers. Torque of the spindle induction motor is well monitored on the client computers in about 3% error range under various cutting conditions.

Hybrid Monitoring Scheme for End-to-End Performance Enhancement of Real-time Media Transport (실시간 미디어 전송의 종단간 성능 향상을 위한 혼성 모니터링 기법)

  • Park Ju-Won;Kim JongWon
    • The Journal of Korean Institute of Communications and Information Sciences
    • /
    • v.30 no.10B
    • /
    • pp.630-638
    • /
    • 2005
  • As real-time media applications based on IP multicast networks spread widely, the end-to-end QoS (quality of service) provisioning for these applications have become very important. To guarantee the end-to-end QoS of multi-party media applications, it is essential to monitor the time-varying status of both network metrics (i.e., delay, jitter and loss) and system metrics (i.e., CPU and memory utilization). In this paper, targeting the multicast-enabled AG (Access Grid) group collaboration tool based on multi-Party real-time media services, a hybrid monitoring scheme that can monitor the status of both multicast network and node system is investigated. It combines active monitoring and passive monitoring approaches to measure multicast network. The active monitoring measures network-layer metrics (i.e., network condition) with probe packets while the passive monitoring checks application-layer metrics (i.e., user traffic condition by analyzing RTCP packets). In addition, it measures node system metrics from system API. By comparing these hybrid results, we attempt to pinpoint the causes of performance degradation and explore corresponding reactions to improve the end-to-end performance. The experimental results show that the proposed hybrid monitoring can provide useful information to coordinate the performance improvement of multi-party real-time media applications.

Development of Order Tracking Algorithm using Chirplet Transform (처플렛을 이용한 회전체 오더 분석 알고리듬 개발)

  • Sohn, Seok-Man;Lee, Jun-Shin;Lee, Sang-Kuk;Lee, Wook-Ryun;Lee, Sun-Ki
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2005.11a
    • /
    • pp.513-517
    • /
    • 2005
  • The condition monitoring of rotating machinery such as turbines, pumps and compressors, determine what repairs are needed to avoid shutdown and disassembly of the machine in an industrial plant Many diagnosis methods have been developed for use when the machine is running at steady state, the stationary condition. But much information can be gained about a rotor's condition during non-stationary conditions such as run-up and run-down. Order tracking analysis is a powerful tool for analyzing the condition of a rotating machine when its speed changes over time. Powerful OTA using digital signal processing has some advantages(cheap hardware, the powerful methods, the accurate post processing) and also some disadvantages(calculation time, high speed sampling). New OTA tool based on the chirplet transform is similar to the short time Fourier transform. But, it has good resolution at high speed like other OTA methods based STFT and more resolution for constant frequency components than re-sampling OTA.

  • PDF