• 제목/요약/키워드: Tool Condition Diagnosis

검색결과 79건 처리시간 0.022초

공작기계용 원격 고장진단 및 보수 시스템 (Remote Fault Diagnosis and Maintenance System for NC Machine Tools)

  • 신동수;현웅근;정성종
    • 한국정밀공학회지
    • /
    • 제15권1호
    • /
    • pp.19-25
    • /
    • 1998
  • Remote fault diagnosis and maintenance system using general telecommunication network is necessary for an effective fault diagnosis and higher productivity of NC machine tools. In order to monitor machine tool condition and diagnose alarm states due to electrical and mechanical faults, a remote data communication system for monitoring of NC machine fault diagnosis and status is developed. The developed system consists of (1) remote communication module among NC's and host PC using PSTN. (2) 8 channels analog data sensing module, (3) digital I/O module for control or NC machine, (4) communication module between NC machine and remote data communication system via RS-232C, and (5) software man-machine interface. Diagnostic monitoring results generated through a successive type inference engine are displayed in user-friendly graphics. The validity and reliability of the developed system is verified to be a powerful commercial version on a vertical machining center through a series of experiments.

  • PDF

원전 온도 사고 조건에서 R-L-C회로 모델링 등가 회로의 저항 수동 소자 변화에 대한 출력 신호 분석 (Output Signal Analysis for Variation of Resistance Passive Element in the R-L-C Equivalent Circuit Modeling under Temperature Accident Conditions in NPPs)

  • 구길모;김상백;김희동;조영로
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2006년 학술대회 논문집 정보 및 제어부문
    • /
    • pp.600-602
    • /
    • 2006
  • Some abnormal signals diagnostics and analysis through an important equivalent circuits modeling for passive elements under severe accident conditions have been performed. Unlike the design basis accidents, there are inherently some uncertainties in the instrumentation capabilities under the accident conditions. So, the circuit simulation analysis and diagnosis methods are used to assess instruments in detail when they give apparently abnormal readings as an accident alternative method. The simulations can be useful to investigate what the signal and circuit characteristics would be when similar to a variety of symptoms that can result from the environmental conditions such as high temperature, humidity, and pressure condition. In this paper, a new simulator through an analysis of the important equivalent circuits modeling under temperature accident conditions has been designed, the designed simulator is composed of the LabVIEW code as a main tool and the out-put file of the Multi-SIM code as an engine tool is exported to in-put file of the LabVIEW code. The procedure for the simulator design was divided into two design steps, of which the first step was the diagnosis method, the second step was the circuit simulator for the signal processing tool. It has three main functions which are a signal processing tool, an accident management tool, and an additional guide from the initial screen. This simulator should be possible that it could be applied a output signal analysis to some transient signal by variation of the resistance passive elements in the R-L-C equivalent circuit modeling under various degraded conditions in NPPs.

  • PDF

WWW를 이용한 공작기계 원격진단 시스템에 관한 연구

  • 강대천;강무진
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1997년도 춘계학술대회 논문집
    • /
    • pp.332-336
    • /
    • 1997
  • To order to remain competitive, a manufacturing company need to maintain the optimal condition of its manufacturing system. Machine tools as an important element of a manufacturing system comprises complex mechanical as well as electronic components. So, diagnosing the troubles of machine tools is tricky process which requires a lot of experience and knowledge. Since providing machine tool users with necessary serices at the right time is very difficult,a remote diagnosis system is to be regarded as a good alternative, with which users can diagnose and fix the machine troubles. This paper presents a method to implement a remote machine tool diagnosis system using the world wide web technology and backward reasoning expert system.

수력 발전기 권선에서의 운전중 부분방전 측정기법 (On-line partial discharge measurement techniques of hydro-generator windings)

  • 황동하;김진봉;김용주;박명수;김택수
    • 대한전기학회논문지
    • /
    • 제45권2호
    • /
    • pp.294-300
    • /
    • 1996
  • In hydro-generator, a groundwall insulation of stator windings gradually deteriorates due to mechanical, thermal, electrical and environmental stresses. These stresses combine to result in loose windings, delamination of the stator insulation and/or electrical tracking of the endwinding, all of which can lead to stator insulation failures. Conventionally, off-line tests such as partial discharge measurement, DC/AC current and .DELTA.tan.delta. tests has been used for estimation of winding condition. However, off-line test requires large power supply and generator outage. In addition, major cause of insulation problems such as loose wedges and slot dischages may not be found with off-line diagnoses. This paper introduces the on-line partial discharge measurement techniques using frequency spectrum analyzer(FSA) for the generator stator windings. The experimental results from the UIAM #1 hydro-generator confirms a optimistic application of on-line generator diagnosis method as a reliable tool for evaluation of winding condition.

  • PDF

데이터 마이닝 기법 및 경험적 모드 분해법을 이용한 회전체 이상 진단 알고리즘 개발에 관한 연구 (A Study on Fault Diagnosis Algorithm for Rotary Machine using Data Mining Method and Empirical Mode Decomposition)

  • 윤상환;박병희;이창우
    • 한국기계가공학회지
    • /
    • 제15권4호
    • /
    • pp.23-29
    • /
    • 2016
  • Rotary machine is major equipment in industry. The rotary machine is applied for a machine tool, ship, vehicle, power plant, and so on. But a spindle fault increase product's expense and decrease quality of a workpiece in machine tool. A turbine in power plant is directly connected to human safety. National crisis could be happened by stopping of rotary machine in nuclear plant. Therefore, it is very important to know rotary machine condition in industry field. This study mentioned fault diagnosis algorithm with statistical parameter and empirical mode decomposition. Vibration locations can be found by analyze kurtosis of data from triaxial axis. Support vector of data determine threshold using hyperplane with fault location. Empirical mode decomposition is used to find fault caused by intrinsic mode. This paper suggested algorithm to find direction and causes from generated fault.

처플렛을 이용한 회전체 오더 분석 알고리듬 개발 (Development of Order Tracking Algorithm using Chirplet Transform)

  • 손석만;이준신;이상국;이욱륜;이선기
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2005년도 추계학술대회논문집
    • /
    • pp.513-517
    • /
    • 2005
  • The condition monitoring of rotating machinery such as turbines, pumps and compressors, determine what repairs are needed to avoid shutdown and disassembly of the machine in an industrial plant Many diagnosis methods have been developed for use when the machine is running at steady state, the stationary condition. But much information can be gained about a rotor's condition during non-stationary conditions such as run-up and run-down. Order tracking analysis is a powerful tool for analyzing the condition of a rotating machine when its speed changes over time. Powerful OTA using digital signal processing has some advantages(cheap hardware, the powerful methods, the accurate post processing) and also some disadvantages(calculation time, high speed sampling). New OTA tool based on the chirplet transform is similar to the short time Fourier transform. But, it has good resolution at high speed like other OTA methods based STFT and more resolution for constant frequency components than re-sampling OTA.

  • PDF

신경회로망을 이용한 디젤기관의 데이터 이상감지 시스템에 관한 연구 (A Data Fault Detection System for Diesel Engines Using Neural Networks)

  • 천행춘;유영호
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제26권4호
    • /
    • pp.493-500
    • /
    • 2002
  • The operational data of diesel generator engine is two kinds of data. One is interactive the other is non interactive. We can find the fault information from interactive data measured for every sampling time when the changing rate, direction and status of data are investigated in comparition with those of normal status to diagnose the fault of combustion system. The various data values of combustion system for diesel engine are not proportional to load condition. The criterion to decide the level of data value is not absolute but relative to relational data. This study proposes to compose malfunction diagnosis engine using neural networks to decide that level of data value is out of normal status with the data collected from generator engine of the ship using the commercial data mining tool. This paper investigates the real ship's operational data of diesel generator engine and confirms usefulness of fault detecting through simulations for fault detecting.

고압 전동기 고정자 권선의 절연진단을 위한 운전중 부분방전 측정기법 (On-Line Partial Discharge Detecting Method for Insulation Diagnosis of High-Voltage Motor Stator Windings)

  • 황돈하;신병철;심우용;박도영;김용주;송상옥
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2001년도 하계학술대회 논문집 C
    • /
    • pp.1727-1729
    • /
    • 2001
  • Partial discharge testing are rapidly becoming the most powerful tool to assess the condition of high voltage generator and motor stator windings. Recently, on-line monitoring scheme with trending technique is widely applied in insulation diagnosis. This paper describes the on-line partial discharge detecting techniques in the high voltage motor stator windings. Also, on-line monitoring system for an insulation diagnosis are proposed.

  • PDF

절삭조건에 따른 AE 신호의 거동 (A Behavior of AE Signal on the Cutting Conditons)

  • 원종식
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1997년도 추계학술대회 논문집
    • /
    • pp.59-64
    • /
    • 1997
  • This paper investigates the relationship between cutting conditions and Acoustic Emission(AE) signals; AEavg, AErms, AEmode, as the base working to monitor the tool wear with in-process. For this purpose, cutting tests were conducted on a CNC lathe with comprehensive cutting conditions.. It is known that AEavg and AErms are proportionaly increased as the increasing of cutting velocity and depth of cut respectively. It is also known that AEmode among three kinds of AE signals may be applied for in-process monitoring to make the self diagnosis system because of its stability to the variation of cutting condition.

  • PDF

오차항과 러닝 기법을 활용한 예측진단 시스템 개선 방안 연구 (A Study on the Prediction Diagnosis System Improvement by Error Terms and Learning Methodologies Application)

  • 김명준;박영호;김태규;정재석
    • 품질경영학회지
    • /
    • 제47권4호
    • /
    • pp.783-793
    • /
    • 2019
  • Purpose: The purpose of this study is to apply the machine and deep learning methodology on error terms which are continuously auto-generated on the sensors with specific time period and prove the improvement effects of power generator prediction diagnosis system by comparing detection ability. Methods: The SVM(Support Vector Machine) and MLP(Multi Layer Perception) learning procedures were applied for predicting the target values and sequentially producing the error terms for confirming the detection improvement effects of suggested application. For checking the effectiveness of suggested procedures, several detection methodologies such as Cusum and EWMA were used for the comparison. Results: The statistical analysis result shows that without noticing the sequential trivial changes on current diagnosis system, suggested approach based on the error term diagnosis is sensing the changes in the very early stages. Conclusion: Using pattern of error terms as a diagnosis tool for the safety control process with SVM and MLP learning procedure, unusual symptoms could be detected earlier than current prediction system. By combining the suggested error term management methodology with current process seems to be meaningful for sustainable safety condition by early detecting the symptoms.