• Title/Summary/Keyword: Tool Compensation

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Compensation of Geometric Error by the Correction of Control Surface (제어곡면 수정에 의한 기하오차 보정)

  • Ko, Tae-Jo;Park, Sang-Shin;Kim, Hee-Sool
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.4
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    • pp.97-103
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    • 2001
  • Accuracy of a machined part is determined by the relative motion between the cutting tool and the workpiece. One of the important factors which affects the relative motion is the geometric errors of a machine tool. In this study, firstly, geometric errors are measured by laser interferometer, and the positioning error of each control point selected uniformly on the control surface CAD model can be estimated from th oirm shaping model and geometric error data base. Where a form shaping function is derived from the link of homogeneous transformation matrix. Secondly, control points are shifted to the estimated amount of positioning errors. A new control surface is modeled with NURBS(Non Uniform Rational B-Spline) surface approximation to the shifted control points. By generating tool paths to the redesigned control surface, we reduce the machining error quite.

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A Study of an Effect of Tool Offset on Cutting Precision Considering Cutting Force in Polyurethane Foam Cutting (폴리우레탄폼 절삭에서 절삭력을 고려한 공구 오프셋이 가공정도에 미치는 영향에 관한 연구)

  • Min, Se-Hong;Kim, Hui-Song
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.12
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    • pp.3018-3025
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    • 2000
  • It is possible to shorten developing process by making model using polyurethane foam in the area of automobile development process, etc. However, this skill is too difficult to be of practical use because machining is not easy due to characteristic of polyurethane foam. Domestic and foreign automobile company use clay, polyurethane foam. etc,, those are easy to handle and to make model after completing design sketch. But these materials is difficult to the machined and be worked by humans hand, There are so many difficult problem for machining by making model using polyurethane foam since cutting of elastic body like polyurethan foam has never been studied. Therefore, in this study, it is investigated to measured cutting force that is generated in case of polyurethane foam machining, and to make systematize tool compensation of polyurethane foam cutting work on automobile model by modification of tool offset method on existing steel.

Thermal Error Measurement and Modeling Techniques for the 5 Degree of Freedom(DOF) Spindle Unit Drifts in CNC Machine Tools (CNC 공작기계 스핀들 유닛의 5자유도 열변형 오차측정 및 모델링 기술)

  • Park, Hui-Jae;Lee, Seok-Won;Gwon, Hyeok-Dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.5 s.176
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    • pp.1343-1351
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    • 2000
  • Thermally induced errors have been significant factors affecting the machine tool accuracy. In this paper, the spindle thermal error has been focused, where the 5 degree of freedom thermal error components are considered. An effective measurement system has been devised for the 5 DOF thermal errors, consisting of gap sensors and thermocouples around the micro-computer interfaced environment. Several thermal error modeling techniques are also implemented for the thermal error prediction: multiple linear regression, neural network and system identification methods, etc. The performance of the thermal error modeling techniques is evaluated and compared, giving the system identification method as the optimum model having the least deviation. The developed system for the thermal error measurement and modeling was practically applied to a CNC machining center, and the spindle thermal errors were effectively compensated around the micro computer-machine tool interfaced networks. The machine tool accuracy was improved about 4-5 times typically.

Prediction of Relative Deformation between Cutting Tool and Workpiece by Cutting Force [$1^{st}$ paper] (절삭력에 의한 공구와 공작물의 상대적 변형량 예측 [1])

  • Hwang, Young-Kug;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.9
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    • pp.86-93
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    • 2010
  • Any relative deformation between the cutting tool and the workpiece at the machining point, results directly in form and dimensional errors. The source of relative deformations between the cutting tool and the workpiece at the contact point may be due to thermal, weight, and cutting forces. Thermal and weight deformations can be measured at various positions of the machine tool and stored in the compensation registers of the CNC unit and compensated the errors during machining. However, the cutting force induced errors are difficult to compensate because estimation of cutting forces are difficult. To minimize the error induced by cutting forces, it is important to improve the machining accuracy. This paper presents the pre-calculated method of form error induced by cutting forces. In order to estimate cutting forces, Isakov method is used and the method is verified by comparing with the experimental results. In order to this, a cylindrical-outer-diameter turning experiments are carried out according to cutting conditions.

Accounting Conservatism and Excess Executive Compensation (회계 보수주의와 경영자 초과보상)

  • Byun, Seol-Won;Park, Sang-Bong
    • Management & Information Systems Review
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    • v.37 no.2
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    • pp.187-207
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    • 2018
  • This study examines the negative relationship between accounting conservatism and excess executive compensation and examines whether their relationship increases as managerial incentive compensation intensity increases. For this purpose, a total of 2,755 company-years were selected for the analysis of the companies listed on the Korea Stock Exchange from December 2012 to 2016 as the final sample. The results of this study are as follows. First, there is a statistically significant negative relationship between accounting conservatism and manager overpayment. This implies that managers' incentives to distort future cash flow estimates by over booking assets or accounting profits in order to maximize their compensation when manager compensation is linked to firm performance. In this sense, accounting conservatism can reduce opportunistic behavior by restricting managerial accounting choices, which can be interpreted as a reduction in overpayment to managers. Second, we found that the relationship between accounting conservatism and excess executive compensation increases with the incentive compensation for accounting performance. The higher the managerial incentive compensation intensity of accounting performance is, the more likely it is that the manager has the incentive to make earnings adjustments. Therefore, the high level of incentive compensation for accounting performance means that the ex post settling up problem due to over-compensation can become serious. In this case, the higher the managerial incentive compensation intensity for accounting performance, the greater the role and utility of conservatism in manager compensation contracts. This study is based on the fact that it presents empirical evidence on the usefulness of accounting conservatism in managerial compensation contracts theoretically presented by Watts (2003) and the additional basis that conservatism can be used as a useful tool for investment decision.

A study and experiment on the stabilization characteristic and the stiffness in Active Magnetic Bearing (자기베어링시스템 강성의 실험적 고찰을 통한 안정화 특성에 관한 연구)

  • 강성구;강종규;홍준희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.388-392
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    • 2004
  • Due to the lack of stiffness and difficulties of control, it is hard to achieve well balanced magnetic levitation. In this paper, we analysis the current and position stiffness change according to bias current through experiment. Then, compensation equations were presented. After obtaining PD gain for each bias current and PD gain region through levitation experiment, we consider the characteristics.

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Design of High Precision Spindle System for Ferrule Grinding Machine (페룰 가공용 고정밀 주축시스템 설계)

  • 편영식;박정현;이건범;요꼬이요시유끼;여진욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.15-19
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    • 2002
  • With the rapid development of industrial technologies, the demand for high precision products has been increasing drastically. For this reason, the need for developing of high performance machine tool, which can ensure high precision, is desired in the industrial fields. Technologies on the spindle system manufacture, guideway manufacture, error compensation, design of bed structure, protection against vibrations, and system integration are core technology for developing of high precision machine tools. Especially, among these, design of spindle system, which is leading precision and manufacturing technique. is one of the most important technologies. A high speed and high precision spindle system, which will be used for final machining of ferrule, is designed considering the effect caused by thermal, cutting torque, cutting farce, and work-piece materials. The detail process of analysis is presented.

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Study for Improvement of Tracking Accuracy of the Feeding System with Iron Core Type Linear DC Motor by Neural Network Control (신경망 제어에 의한 철심형 리니어모터의 추종성 향상 연구)

  • 송창규;김경호;정재한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.73-77
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    • 2002
  • The requirements for higher productivity call for high speed of the machine tool axes. Iron core type linear DC motor is growly accepted far a viable candidate of the high speed machine tool feed unit. LDM, however, has inherent disturbance force components: cogging and force ripple. These disturbance force directly affects tracking accuracy of the carrage and must be eliminated or reduced. Reducing motor ripple, this paper adapted the feed forward compensation method and neural network control. Experiments carried 7ut on the linear motor test setup show that this control methods is usable in order to reduce the motor ripple.

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A Study on the Virtual Machining CAM System : Prediction and Experimental Verification of Machined Surface (실 가공형 CAM 시스템 연구: 가공형상의 예측 및 실험 검증)

  • 김형우;서석환;신창호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.961-964
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    • 1995
  • For geometric accuracy in the net shape machining, the problem of tool deflection should be resolved in some fashion. In particular, this is crucial in finish cut operation where slim tools are used. The purpose of this paper is to verify the validity and effectiveness of the prediction model of the machined surface. Experimental results are presented for the cut of steel material with HSS endmill of diameter 6mm on machining center. The results shows that 1) the machining error due totool deflection is serious even in the low cutting load, 2) by using the mechanistic simulation model with experimental coefficients, the machining error was predicted with maximum prediction error of 10% which was significantly reduced to the desired level by the path modification method.

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