• Title/Summary/Keyword: Tool Change

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On Cutting Characteristics Change of Low Temperature Cooling Tool -Cutting Characteristics of Cage Motor Rotor- (저온냉각공구의 절삭특성 변화 -모타 회전자의절삭특성-)

  • 김순채
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.37-43
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    • 1995
  • The cutting process of cage motor rotor require high precision and good roughness, the surface roughness fo cutting face is very important factor with effect on the magnetic flux density of cage motor rotor. The paper describes a cause of decrease in the cutting force and roughness on low temperature cooling tool by means of analysis on the mechanism of force system at cutting condition and experimental findings. The main results as compared with the room temperature cutting are as follow : 1) The cutting resistance decreased due to low temperature cooling tool. 2) The surface roughness decreased due to low temperature cooling tool. 3) The low temperature cooling tool effected machinability of the cutting direction in machined surface. 4) The low temperature cooling decreased burr of corner in feed direction.

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A Study on the End Mill Wear Detection by the Pattern Recognition Method in the Machine Vision (머신비젼으로 패턴 인식기법에 의한 엔드밀 마모 검출에 관한 연구)

  • 이창희;조택동
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.4
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    • pp.223-229
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    • 2003
  • Tool wear monitoring is an important technique in the flexible manufacturing system. This paper studies the end mill wear detection using CCD camera and pattern recognition method. When the end mill working in the machining center, the bottom edge of the end mill geometry change, this information is used. The CCD camera grab the new and worn tool geometry and the area of the tool geometry was compared. In this result, when the values of the subtract worn tool from new tool end in 200 pixels, it decides the tool life. This paper proposed the new method of the end mill wear detection.

A Study on Micro ED-Drilling of cemented carbide (초경합금의 미세방전 드릴링에 관한 연구)

  • Kim, Chang-Ho;Kang, Soo-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.5
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    • pp.1-6
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    • 2010
  • The wavelet transform is a popular tool for studying intermittent and localized phenomena in signals. In this study the wavelet transform of cutting force signals was conducted for the detection of a tool failure in turning process. We used the Daubechies wavelet analyzing function to detect a sudden change in cutting signal level. A preliminary stepped workpiece which had intentionally a hard condition was cut by the inserted cermet tool and a tool dynamometer obtained cutting force signals. From the results of the wavelet transform, the obtained signals were divided into approximation terms and detailed terms. At tool failure, the approximation signals were suddenly increased and the detailed signals were extremely oscillated just before tool failure.

A Study on the Main Spindle Deformatin characteristics by the Tool Weight Condition (공구 중량조건에 의한 주축변위 특성연구)

  • 김종관
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.4
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    • pp.121-128
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    • 1996
  • In order to examine spindle deformation characteristics that affects the performance of dynmic cutting acuracy due to tool weight variation in a experimental spindle. thermal deformation value of operrative spindle by the axial displacement and the radial run out was measured according to the rise of spindle temperature through the laps of operation time and the change of rotational speed under the tool weight variation. A qualitative summary is as follows ; 1) The results show that the tool weight affcets the spindle temperature variation in a experimental spindle. 2) Radial run out and axial displacement was measured according to the rise of the spindle temperature and the performance of dynamic cutting accuracy was affected by the tool weight variation. 3) Axial displacement is 1.3 times larger than the radial run out in a experimental spindle conditions. 4) Axial displacement is continuously elongated when the tool weight is repeatly exchanged since the spindle themal deformaion, however, when the same tool weight is used. the displacement is still constant.

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Research on the Effect of Cutter Wear on the Torsional Vibration of Spindle in Milling (밀링가공에서 공구마모와 스핀들의 비틀림 진동과의 상관관계에 관한 연구)

  • Kim, Seog-Gwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.9
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    • pp.62-67
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    • 1999
  • In milling, cutting tool ins directly attached to spindle and this tells that spindle can provide very useful information on the cutting tool condition such as wear or breakage. Since spindle is rotating at a high speed, measuring spindle velocity using a noncontacting measurement system gives the best information which can be obtained. Due to the force applied to spindle through cutting tool, velocity of spindle changes. And any change in cutting tool condition affects cutting force and consequently spindle vibration. With the intent of continuously monitoring cutting tool condition in intermittent machining operations in a benign manner, a noncontacting velocity measurement system using a laser Doppler velocimeter was assembled to measure spindle torsional vibration. Spindle vibration was measured and analysis of it in the frequency domain yielded a measure which corresponded to amount of cutting tool wear in milling.

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NURBS Post-Processing of Linear Tool Path (미소직선 공구경로의 NURBS 변환)

  • Kim, Su-Jin;Choi, In-Hugh;Yang, Min-Yang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1227-1233
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    • 2003
  • NURBS (Non Uniform Rational B-Spline) is widely used in CAD system and NC data for high speed machining. Conventional CAM system changes NURBS surface to tessellated meshes or Z-map model, and produces linear tool path. The linear tool path is not good fur precise machining and high speed machining. In this paper, an algorithm to change linear tool path to NURBS one was studied and the machining result of NURBS tool path was compared with that of linear tool path. The N-post including both a post-processing and a virtual machining software was developed. The N-Post transforms linear tool path to NURBS tool path and quickly shades a machined product on OpenGL view, while comparing a machined surface with a original CAD one. A virtulal machined model of original tool path and post-processed tool path was compared to original CAD model. The machining error and machining time of post-processed NURBS tool path were investigated.

SAT-Analyser Traceability Management Tool Support for DevOps

  • Rubasinghe, Iresha;Meedeniya, Dulani;Perera, Indika
    • Journal of Information Processing Systems
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    • v.17 no.5
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    • pp.972-988
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    • 2021
  • At present, DevOps environments are getting popular in software organizations due to better collaboration and software productivity over traditional software process models. Software artefacts in DevOps environments are vulnerable to frequent changes at any phase of the software development life cycle that create a continuous integration continuous delivery pipeline. Therefore, software artefact traceability management is challenging in DevOps environments due to the continual artefact changes; often it makes the artefacts to be inconsistent. The existing software traceability related research shows limitations such as being limited to few types of artefacts, lack of automation and inability to cope with continuous integrations. This paper attempts to overcome those challenges by providing traceability support for heterogeneous artefacts in DevOps environments using a prototype named SAT-Analyser. The novel contribution of this work is the proposed traceability process model consists of artefact change detection, change impact analysis, and change propagation. Moreover, this tool provides multi-user accessibility and is integrated with a prominent DevOps tool stack to enable collaborations. The case study analysis has shown high accuracy in SAT-Analyser generated results and have obtained positive feedback from industry DevOps practitioners for its efficacy.

A Study on the Tool Wear and Surface Roughness in Cutting Processes for a Neural-Network-Based Remote Monitoring system (신경회로망을 이용한 원격모니터링을 위한 가공공정의 공구마모와 표면조도에 관한 연구)

  • Kwon, Jung-Hee;Jang, U-Il;Jeong, Seong-Hyun;Kim, Do-Un;Hong, Dae-Sun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.33-39
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    • 2012
  • The tool wear and failure in automatic production system directly influences the quality and productivity of a product, thus it is essential to monitor the tool state in real time. For such purpose, an ART2-based remote monitoring system has been developed to predict the appropriate tool change time in accordance with the tool wear, and this study aims to experimently find the relationship between the tool wear and the monitoring signals in cutting processes. Also, the roughness of workpiece according to the wool wear is examined. Here, the tool wear is indirectly monitored by signals from a vibration senor attached to a machining center. and the wear dimension is measured by a microscope at the start, midways and the end of a cutting process. A series of experiments are carried out with various feedrates and spindle speeds, and the results show that the sensor signal properly represents the degree of wear of a tool being used, and the roughnesses measured has direct relation with the tool wear dimension. Thus, it is concluded that the monitoring signals from the vibration sensor can be used as a useful measure for the tool wear monitoring.

Prediction of the Amount of Tool Fracture in Face Milling Using Cutting Force Signal (절삭력 신호를 이용한 정면 밀링에서 공구 파손량 예측)

  • Kim, Gi-Dae;Ju, Jong-Nam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.6
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    • pp.972-979
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    • 2001
  • Tool fracture index(TFI) was developed in order not only to detect tool fracture but also to predict the amount of tool fracture in face milling. TFI is calculated by using peak-to-valley values of cutting force acting on teeth and their ratio between the adjacent teeth. When the tool fractures, a large value of TFI proportional to the amount of tool fracture was obtained periodically and decreased gradually. It was found that TFI is independent of cutter runout and it almost does not vary during transient cutting such as cutting condition change during machining. The threshold of tool fracture can be analytically determined by TFI developed in this paper, because the magnitude of TFI was shown to be dependent on the ratio of the amount of tool fracture to feed per tooth and immersion ratio. It was possible to predict the amount of tool fracture in experiments by using the proposed TFI.