• Title/Summary/Keyword: Tool Change

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Machine Tool State Monitoring Using Hierarchical Convolution Neural Network (계층적 컨볼루션 신경망을 이용한 공작기계의 공구 상태 진단)

  • Kyeong-Min Lee
    • Journal of the Institute of Convergence Signal Processing
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    • v.23 no.2
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    • pp.84-90
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    • 2022
  • Machine tool state monitoring is a process that automatically detects the states of machine. In the manufacturing process, the efficiency of machining and the quality of the product are affected by the condition of the tool. Wear and broken tools can cause more serious problems in process performance and lower product quality. Therefore, it is necessary to develop a system to prevent tool wear and damage during the process so that the tool can be replaced in a timely manner. This paper proposes a method for diagnosing five tool states using a deep learning-based hierarchical convolutional neural network to change tools at the right time. The one-dimensional acoustic signal generated when the machine cuts the workpiece is converted into a frequency-based power spectral density two-dimensional image and use as an input for a convolutional neural network. The learning model diagnoses five tool states through three hierarchical steps. The proposed method showed high accuracy compared to the conventional method. In addition, it will be able to be utilized in a smart factory fault diagnosis system that can monitor various machine tools through real-time connecting.

Study on Temperature Characteristics of Friction Stir Welding Process by Numerical Analysis (수치해석을 활용한 마찰교반용접 공정의 온도 특성 분석 연구)

  • Kim, Moosun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.513-518
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    • 2019
  • Friction Stir Welding is a welding technique for metal materials that utilizes the heat generated by friction between the material to be welded and the welding tool that rotates at high speed. In this study, a numerical analysis method was used to analyze the change in the internal temperature of the welded material during friction stir welding. As the welding target material, AZ31 magnesium alloy was applied and the welding phenomenon was considered a flow characteristic, in which a melting-pool was formed. FLUENT was used as the numerical tool to perform the flow analysis. For flow analysis of the welding process, the welding material was assumed to be a high viscosity Newtonian fluid, and the boundary condition of the welding tool and the material was considered to be the condition that friction and slippage occur simultaneously. Analyses were carried out for various rotational speeds and the translational moving speed of the welding tool as variables. The analysis results showed that the higher the rotational speed of the welding tool and the slower the welding tool movement speed, the higher the maximum temperature in the material increases. Moreover, the difference in the rotational speed of the welding tool has a greater effect on the temperature change.

Vibration Response Characteristics of the ERP-Cantilevered Beam Under Electrode Gap Change (전극 간극 변화에 따른 ERF-외팔보의 진동응답 특성)

  • 윤신일;최윤대;한상보
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.457-462
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    • 2002
  • This paper describe the vibration characteristics of cantilevered beam filled with ERF subjected to variousr electrode charge. The Proposed ER fluids used in the present study consists of starch particles and silicon oil. The ER fluids undergo a phase-change when subjected to an external electric filed. This Paper Presents performance analyses of three types of the cantilevered beam with different electrode gaps and applied electric fields.

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A Sensitivity Coefficient Analysis by the Change of Dynamic Characteristics of the Structure (구조물의 동특성 변화에 따른 감도계수 해석)

  • 이정윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.682-686
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    • 2002
  • This study predicts the sensitivity coefficient by the change of dynamic Characteristics of the Structure. The method is applied to examples of a cantilever and 3 degree of freedom lumped mass model by modifying the mass and stiffness. The predicted the sensitivity coefficient are in good agreement with these from the structural reanalysis using the modified mass and stiffness.

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Turning Characteristics of Martensitic Heat Resisting Steel (마르텐사이트계 내열강의 선삭 가동 특성에 관한 연구)

  • 채왕식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.171-176
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    • 1997
  • In this paper, We have analyzed dynamic characteristics of cutting force. Test materials are used martensitic heat resisting steel, STS420J2. The obtained results are as follows: 1. Cutting force is smaller make small feed when feed speed make a change. 2. Principal cutting force is smaller make small cutting speed when feed speed make a change.

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Prediction of Structural Modified Design Parameter due to the Change of Dynamic Characteristic (동특성변화에 따른 구조물의 변경된 설계파라미터 예측)

  • 이정윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.191-196
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    • 2004
  • This study proposed the analysis of mass position detection and modified stiffness due to the change of the mass and stiffness of structure by using the original and modified dynamic characteristics. The method is applied to examples of a cantilever and 3 degree of freedom by modifying the mass. The predicted detection of mass positions and magnitudes are in good agrement with these from the structural reanalysis using the modified mass.

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Bayesian Multiple Change-point Estimation in Normal with EMC

  • Kim, Jae-Hee;Cheon, Soo-Young
    • Communications for Statistical Applications and Methods
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    • v.13 no.3
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    • pp.621-633
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    • 2006
  • In this paper, we estimate multiple change-points when the data follow the normal distributions in the Bayesian way. Evolutionary Monte Carlo (EMC) algorithm is applied into general Bayesian model with variable-dimension parameters and shows its usefulness and efficiency as a promising tool especially for computational issues. The method is applied to the humidity data of Seoul and the final model is determined based on BIC.

Scene change detection and simulation tool in video sequence (비디오 시퀀스에서 장면 전환 검출과 시뮬레이터의 구성)

  • 김성주;강응관;최종수
    • Proceedings of the Korean Society of Broadcast Engineers Conference
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    • 1998.06a
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    • pp.139-142
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    • 1998
  • 장면 전환 검출(scene change detection)을 영상 정보의 인덱싱 및 검색을 위한 전처리로서, 전체 검색 시스템의 성능을 좌우하는 중요한 기술로 현재 많은 연구가 진행되고 있다. 본 논문에서는 MPEG 표준으로 압축된 동영상으로부터 얻은 DC 이미지를 이용한 장면 전환 검출 및 대표 프레임 검출에 대한 방법을 제안하고 이를 위한 시뮬레이터의 개발과 그에 대한 성능을 평가한다.

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Analysis of Mass Position Detection Using the Change of the Structural Dynamic Characteristics (동특성 변화로부터 구조물의 변경질량 위치 해석)

  • 이정윤
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.120-126
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    • 2004
  • This study proposed the analysis of mass position detection due to the change of the mass and strifeless of structure by using the original and modified dynamic characteristics. The method is applied to examples of the cantilevers beam and the 3 degrees of freedom system by modifying the mass. The predicted detection of the mass positions and magnitudes are in good agrement with the present study from the structural reanalysis using the modified mass.

Analysis of detection of mass position using the change of the structural dynamic characteristics (동특성 변화로부터 구조물의 변경질량 위치 해석)

  • 이정윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.209-213
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    • 2002
  • This study proposed the analysis of mass position detection due to the change of the mass and stiffness of structure by using the original and modified dynamic characteristics. The method is applied to examples of a cantilever and 3 degree of freedom by modifying the mass. The predicted detection of mass positions and magnitudes are in good agreement with these from the structural reanalysis using the modified mass.

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