• 제목/요약/키워드: Tool Change

검색결과 1,863건 처리시간 0.031초

초음파 센서를 이용한 인프로세스 공구마멸 감시에 관한 연구 (A study on the In-Process Monitoring of Tool Wear via Ultrasonic Sensor)

  • 정의식;황준
    • 한국정밀공학회지
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    • 제17권12호
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    • pp.94-100
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    • 2000
  • This paper presents a methodology for In-Process monitoring of tool wear by using ultrasonic sensor in turning operation. An integrated single ultrasonic transducer operation at a frequency of 10MHz is placed in contact with the insert tip. The change in amount of the reflected energy from the nose and flank of the tool can be related to the level of tool wear and the mechanical integrity of the tool. As the results, the tool wear monitoring system based on the ultrasonic pulse-echo method was proposed, it is useful to determine a tool life and tool change time.

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Ruled Surface를 이용한 효율적인 5축 Heel cutting (The Efficient 5-Axis Heel cutting Using Ruled Surface)

  • 공영식;이희관;양균의
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.862-867
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    • 1997
  • A 5-axis NC milling technology is presented on ruled surface. Problems in 5-axis NC machining are such as tool interference,tool collision and change of tool attitude,etc. The change of tool attitude causes rotation of cutter and variation of feedrate to overcut part surface. This poor control of tool attitude is the primary problem in multi-axis NC milling. This paper observes ruled surface for control of tool attitude. Ruled surface is composed of directrix and ruling, line of constant magnitude. Directrix corresponds to points on part surface and Ruling cutting tool. Trajectory of tool movement corresponds to ruled surface.

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볼 엔드밀에 의한 반구 가공시 이송속도 변화에 따른 가공정밀도 (Machining Precision according to the Change of Feedrate when Ball Endmilling of Semisphere Shape)

  • 임채열;우정윤;김종업;왕덕현;김원일
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.930-933
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    • 2000
  • Experimental study was conducted for finding the characteristics of machining precision according to the change of feedrate when ball endmilling of semisphere shape. The values of tool deflection and cutting force were measured simultaneously by the systems of eddy-current sensor and dynamometer. The machining precision was analyzed by roundness values, which were deeply relating with tool deflection and forces. the roundness was decreased in down-milling than in up-milling for each feedrate. As the cutting edge is moved to radius direction on the tool path, the tool deflection and the cutting force were seemed to be decreased. As the tool path was moved downward, the values of roundness, cutting force and tool deflection were obtained better ones. When compared the values of roundness, cutting force and tool deflection for different feedrate, the best machining accuracy was obtained at feed rate of 90mm/min in down-milling.

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초등학생의 계절 변화 개념 검사를 위한 도구 개발 (Development of Tool for Examining Seasonal Change Concepts of Elementary School Students)

  • 노자헌;손준호;김종희
    • 대한지구과학교육학회지
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    • 제13권1호
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    • pp.74-89
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    • 2020
  • 이 연구의 목적은 신뢰도와 타당도가 확보된 계절 변화 개념 검사 도구를 개발하고 계절 변화 개념과 관련된 하위 개념과 오개념에 대하여 객관적으로 관찰하고 분석하여 변인 간의 관계를 설명하고자 하였다. 계절 변화 개념 검사 도구의 개발 과정은 검사 도구 개발 계획 수립, 검사 도구 초안 개발, 예비 검사 및 검사 도구 수정, 최종 검사 도구 개발, 본 검사 실시의 과정으로 이루어졌다. 개발된 검사 도구는 학생의 계절 변화 개념 형성 정도를 검사하고 개념 형성에 어려움이 있다면 그 원인이 무엇인지 분석하여 적절한 학습과 도움을 제공하는데 활용할 수 있다. 개발한 검사 도구를 이용하여 6학년 198명을 대상으로 한 회귀 분석 결과 선수학습개념의 이해정도와 오개념의 교정 정도는 계절 변화 단원에서 학습한 개념에 정적으로 유의미한 영향을 미치는 것으로 나타났으며, 특히 오개념이 더 큰 영향을 미치는 것으로 나타났다. 평균 점수를 기준으로 절단점을 생성하여 구분한 두 구간 중 평균 점수 이상 구간 학생들은 오개념의 교정 정도가 유의미한 영향을 미쳤으며, 평균 점수 이하 구간 학생들은 선수학습개념의 이해정도가 유의미한 영향을 미쳤다.

자동공구교환장치와 PC용 프로그램을 이용한 지능형 연마 로봇시스템의 개발 (The Development of Intelligent Polishing Robot Automation System of the Metal-Mold using Personal Computer Program and Automatic Tool Change System)

  • 안종석;유범상;오영섭
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.3-8
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    • 2002
  • An intelligent polishing robot automation system is developed. Automatic Tool Change System(A.T.C.), Tool Posture Angle Control, and Robot Program for Polishing Application are developed and integrated into a robotic system that consists of a robot, pneumatic finding tool, and finding abrasives (papers and special films). A.T.C. is specifically designed to exchange whole grinding tool set for complete unmanned operation. Tool Posture Angle Control is developed to give a certain skew angle rather than right angle to tools on the surface for best finishing results. A.T.C. and Tool Posture Angle Control is controlled by a PC and the robot controller. Also, there have been some considerations on enhancing the performance of the system. Some elastic material is inserted between the grinding pad and the holder for better grinding contact. The robot path data is generated automatically from the NC data of previous machining process.

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공구접근 경로가 밀링 가공된 원통 구멍 형상에 미치는 영향 (Effect of Tool Approaching Path on the Shape of Cylindrical Hole in a Milling Process)

  • 김광희
    • 한국기계가공학회지
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    • 제3권4호
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    • pp.50-55
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    • 2004
  • Because of the development in mold industries, the geometrical form accuracy of the milled surface is getting more and more important. It has been known that the geometrical form accuracy is affected by machine conditions, cutting conditions, tool conditions and tool path and so on. Among them, the tool approaching path causes the change in material removal per tooth at the end of each machining cycle. And, this change generates the geometrical form error around the region where the tool engages the workpiece initially. So, it is impossible to eliminate the geometrical error caused by the tool approaching path. Thus, characteristics of this geometrical error are studied analytically and experimentally to minimize this region.

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선반에서 공정변수가 가공물의 동적 거동 변화에 미치는 영향에 관한 연구 (A Study on the Effects of Process Parameters on Dynamic Behavior Changes of Turning System)

  • 김기호;오재윤
    • 한국정밀공학회지
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    • 제14권8호
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    • pp.21-28
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    • 1997
  • This paper presents the influence of the process parameters on the change in dynamic behavior of a lathe turning system. With variation of feed rate, depth of cut, direction of tool motion, cutting speed and tool location along the workpiece, the dynamic characteristics of stable cutting, chatter transition and fully developed chatter regions are demonstrated. The workpiece vibration during machining is continuously measured at different tool locations along the workpiece and quantitatively analyzed. Complex linear behavior due to change of process parameter values as well as fundamental wystem nonlinearity due to change of process configuration indicated by a tool path dependence of the locations of chatter onset and disappearance are described. Finally, the structural characteristics of the turning system which can have large and nonlinear effects on system behavior are presented.

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기후변화 시나리오를 활용한 공간정보 기반 극단적 기후사상 분석 도구(EEAT) 개발 (Development of Extreme Event Analysis Tool Base on Spatial Information Using Climate Change Scenarios)

  • 한국진;이명진
    • 대한원격탐사학회지
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    • 제36권3호
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    • pp.475-486
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    • 2020
  • 기후변화 시나리오는 기후변화 대응 연구의 기반이 되는 사항으로, 대용량 시공간 데이터로 구성되어 있다. 데이터의 관점에서는 1종의 시나리오가 약 83 기가바이트(Giga bytes) 이상의 대용량이며, 데이터 형식은 반정형으로 검색, 추출, 저장 및 분석 등 활용상 제약이 있다. 본 연구에서는 대용량, 다중시기 기후변화 시나리오의 활용을 편리하게 개선하기 위하여 공간정보 기반의 극단적 기후사상 분석 도구를 개발하였다. 또한, 개발된 도구를 RCP8.5 기후변화 시나리오에 적용하여 과거 발생한 집중호우 임계치가 미래 발생 가능한 시기와 공간에 대한 시범 분석을 수행하였다. 분석결과, 3일 누적 강우량 587.6 mm 이상인 날이 2080년대 약 76회 발생하는 것으로 분석되었으며, 집중호우는 국지적으로 발생하였다. 개발된 분석도구는 초기 설정부터 분석결과를 도출하는 전 과정이 단일 플랫폼에서 구현되도록 하였다. 더불어 상용 소프트웨어가 없어도 분석결과를 다양한 형식(웹 문서형식(HTML), 이미지(PNG), 기후변화 시나리오(ESR), 통계(XLS))으로 구현되도록 하였다. 따라서 본 분석도구 활용을 통해 기후변화에 대한 미래 전망이나 취약성 평가 등의 활용에 도움이 될 것으로 사료되며, 향후 제공될 기후변화 보고서에 따른 기후변화 시나리오 분석 도구 개발에도 사용될 것으로 기대된다.

절삭가공중의 공구수명검출 시스템 개발에 관한 연구 (A Study on the Tool Life Detection System in Cutting Process.)

  • 김정두;최종순
    • 기술사
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    • 제21권4호
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    • pp.6-11
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    • 1988
  • The study on the progress of automatic machining system has been active centering at the CNC machine tools recently to lead the applied production technology like unmaned machining to the practical level, and to make these application more efficient, they require detective method for tool wear and breakage while machining. In this study chiefly on turning, first derive cutting force about the tool surface by the cutting resistant sensor and with which change into electric signal and compare with the standards to make the tool life detection system to let know the tool life and study its application; the cutting resistance detected by the cutting resistant sensor has increased to the level of standards, the measuring system which can decide whether we change tools on the basis of comperative circuit is shown to be very reliable model for cutting tool life detection system.

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절삭속도 일정제어를 통한 자유곡명의 가공기술 (Machining Technology of Free From Surface using Controlled of Cutting Speed)

  • 김경균;강명창;이득우;정융호;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.806-809
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    • 2000
  • The factors which can improve tool life in machining are consisted of tool geometries, tool materials, coating methods. cutting environments, cutting conditions and so on. Cutting speed in cutting conditions is one of the important factors which can directly influence on the tool life. This paper deals the machinability which is concerned about the cutting direction and the tilt angle of fret form surface in hot die steel(STD I I). The NC datum were analysrd and the effective tool diameters were calculated according to the change of tilt angle the program which can continue the cutting speed with the change of spindle revolution is developed.

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